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Home >> Subaru >> 2005 >> Impreza Outback Sport, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) -- H4SO >> Intake Manifold >> Disassembly
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Intake Manifold: Disassembly

  1. Disconnect the engine ground terminal from intake manifold.
    Fig 1: Disconnecting Engine Ground Terminal From Intake Manifold
    G03812572Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the ignition coil and ignitor assembly. < Ref. to REMOVAL , Ignition Coil and Ignitor Assembly. >
  3. Remove the throttle body. < Ref. to , REMOVAL , Throttle Body. >
  4. Remove the EGR valve. < Ref. to , REMOVAL , EGR Valve. >
  5. Remove the PCV pipe.
    Fig 2: Removing PCV Pipe
    G03812573Courtesy of SUBARU OF AMERICA, INC.
  6. Remove the fuel pipe protector LH.
    Fig 3: Removing Fuel Pipe Protector LH
    G03812574Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the fuel pipe protector RH.
    Fig 4: Removing Fuel Pipe Protector RH
    G03812575Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect the pressure regulator vacuum hose (A) from intake manifold.
    Fig 5: Disconnecting Pressure Regulator Vacuum Hose From Intake Manifold
    G03812576Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the connectors (A) from fuel injector.
  10. Remove the harness band (B) which holds engine harness to injector pipe.
    Fig 6: Locating Connectors And Harness Band
    G03812577Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the purge control solenoid valve. < Ref. to REMOVAL , Purge Control Solenoid Valve. >
  12. Remove the harness band clips which install the engine harness.
    Fig 7: Removing Harness Band Clips
    G03812578Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bolts which hold the engine harness to intake manifold.
    Fig 8: Removing Bolts Holding Engine Harness To Intake Manifold
    G03812579Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the engine harness from intake manifold.
  15. Remove the bolts which install injector pipe on the intake manifold as shown in Fig 9 (RH) & Fig 10 (LH) .
    • RH side
      Fig 9: Removing Injector Pipe Installing Bolt (RH Side)
      G03812580Courtesy of SUBARU OF AMERICA, INC.
    • LH side
      Fig 10: Removing Injector Pipe Installing Bolt (LH Side)
      G03812581Courtesy of SUBARU OF AMERICA, INC.
      Fig 11: Removing Injector Pipe Installing Bolt
      G03812582Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the fuel injectors from injector pipe.
  17. Loosen the clamp which holds fuel injector pipe RH to fuel hose, and then disconnect the pipe from fuel hose.
    Fig 12: Loosening Clamp Holding Fuel Injector Pipe RH To Fuel Hose
    G03812583Courtesy of SUBARU OF AMERICA, INC.
  18. Loosen the clamp which holds fuel injector pipe LH to fuel hose, and then disconnect the pipe from fuel hose.
    Fig 13: Loosening Clamp Holding Fuel Injector Pipe LH To Fuel Hose
    G03812584Courtesy of SUBARU OF AMERICA, INC.
  19. Remove the fuel injector pipe.
  20. Remove the bolt which installs pressure regulator on intake manifold.
  21. Remove the bolt which installs the fuel pipes on intake manifold.
    Fig 14: Removing Fuel Pipes Installing Bolt
    G03812585Courtesy of SUBARU OF AMERICA, INC.
  22. Remove the fuel pipe assembly and pressure regulator, from intake manifold.