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Pipe Assembly: Installation

  1. Temporarily tighten the hose bracket bolt.
    Fig 1: Identifying Hose Bracket And Hose Assembly
    G06339612Courtesy of SUBARU OF AMERICA, INC.
  2. Install the plastic clip to the pressure hose and suction hose.
    CAUTION: Align the installation position of the plastic clip with the protector edge of the suction hose.
    Fig 2: Identifying Plastic Clip On Pressure And Suction Hose
    G06339613Courtesy of SUBARU OF AMERICA, INC.
  3. Connect the suction hose and return hose to the reservoir tank.
    CAUTION: Firmly insert the plastic clip of return hose to the bracket.
    Fig 3: Identifying Plastic Clip Of Return Hose
    G06339614Courtesy of SUBARU OF AMERICA, INC.
  4. Connect the suction hose and pressure hose to the oil pump. Tighten the eye bolt of pressure hose.

    Tightening torque: 

    40 N.m (4.1 kgf-m, 29.5 ft-lb) 

    Fig 4: Identifying Suction And Pressure Hose Of Oil Pump
    G06339615Courtesy of SUBARU OF AMERICA, INC.
  5. Temporarily connect pressure hose and pipe C, and the return hose and pipe D. Place clamp E at the position shown in the figure, and tighten the bolt temporarily.
    Fig 5: Identifying Pressure Hose With Pipes C And D
    G06339616Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten clamp E.

    Tightening torque: 

    7.4 N.m (0.75 kgf-m, 5.4 ft-lb) 

  7. Tighten the pressure hose and pipe C, and the return hose and pipe D.

    Tightening torque: 

    15 N.m (1.5 kgf-m, 10.8 ft-lb) 

  8. Connect pipes A and B to the four pipe joints of the gearbox.

    Tightening torque: 

    Refer to POWER ASSISTED SYSTEM , COMPONENT, General Description.

    Fig 6: Locating Pipes A And B
    G06339617Courtesy of SUBARU OF AMERICA, INC.
  9. Install the front crossmember support plate and jack-up plate.
  10. Lower the vehicle.
  11. Tighten the bolts which hold the hose bracket.

    Tightening torque: 

    10 N.m (1.02 kgf-m, 7.4 ft-lb) 

    Fig 7: Identifying Hose Bracket And Hose Assembly
    G06339618Courtesy of SUBARU OF AMERICA, INC.
  12. Install the air intake duct. Refer to INSTALLATION , Air Intake Duct. Refer to INSTALLATION , Air Intake Duct.
  13. Connect the ground cable to battery.
  14. Fill with the specified fluid.
    CAUTION: Never start the engine before filling with fluid; otherwise the vane pump may become seized.
  15. Finally, check the clearance between pipes or hoses as shown in the figure indicated in INSPECTION OF CLEARANCE , INSPECTION, General Diagnostic Table.