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Converter Case: Installation

  1. Check the appearance of each component and clean them.
  2. Press-fit the oil seal to the converter case using ST.
    NOTE: Use a new oil seal.

    ST 499587100 OIL SEAL INSTALLER

    Fig 1: Installing Oil Seal To Converter Case Using Oil Seal Installer
    G05022334Courtesy of SUBARU OF AMERICA, INC.
  3. Install the front differential assembly and left and right side retainers to the case. Refer to , INSTALLATION , Front Differential Assembly.
  4. Remove the oil pump cover from the AT main case, and then adjust and check the backlash and tooth contact of the front differential. Refer to , REMOVAL , Oil Pump Cover. Refer to , ADJUSTMENT , Front Differential Assembly. Refer to , ADJUSTMENT , Drive Pinion Shaft Assembly.
  5. Apply proper amount of liquid gasket to the entire matching surface of converter case.

    Liquid gasket: 

    THREE BOND 1215 (Part No. 004403007) or AT-04224 equivalent 

    Fig 2: Identifying Converter Case Liquid Gasket Applying Area
    G05022335Courtesy of SUBARU OF AMERICA, INC.
  6. Install the converter case assembly without damaging bushing and oil seal.
    NOTE: Use a new bolt for the oil charge pipe and ATF cooler pipe portions

    Tightening torque: 

    Oil charge pipe and ATF cooler pipe portions 

    38 N.m (3.9 kgf-m, 28.0 ft-lb) 

    Other than above 

    41 N.m (4.2 kgf-m, 30.2 ft-lb) 

  7. Install the three converter case mounting bolts (TORX®).

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.2 ft-lb) 

    ST 18676AA020 TORX® WRENCH

    Fig 3: Removing Converter Case Mounting Bolts Using Torx Wrench
    G05668863Courtesy of SUBARU OF AMERICA, INC.
  8. Apply proper amount of liquid gasket to the entire oil pan mating surface, and then install it.

    Liquid gasket: 

    THREE BOND 1217B (Part No. K0877YA020) or equivalent 

    Tightening torque: 

    5 N.m (0.5 kgf-m, 3.7 ft-lb) 

    Fig 4: Identifying Oil Pan Mating Surface Liquid Gasket Applying Area
    G05022243Courtesy of SUBARU OF AMERICA, INC.
  9. Install the turbine speed sensor 1. Refer to , INSTALLATION , Turbine Speed Sensor 1.
  10. Install the ATF cooler pipe. Refer to , INSTALLATION , ATF Cooler Pipe and Hose.
  11. Install the transmission hanger COMPL.

    Tightening torque: 

    41 N.m (4.2 kgf-m, 30.2 ft-lb) 

  12. Install the transmission harness connector to the stay.
  13. Install the air breather hose. Refer to , INSTALLATION , Air Breather Hose.
  14. Install the torque converter assembly. Refer to , INSTALLATION , Torque Converter Assembly.
  15. Install the transmission assembly to the vehicle. Refer to , INSTALLATION , Automatic Transmission Assembly.