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Service Data

Manual transmission extension housing oil seal installation depth - 0.1 to 1.1 mm (0.00394 to 0.0433 in.)
Reverse idler gear radial clearance Standard
Maximum		 0.040 to 0.082 mm (0.00157 to 0.00323 in.)
0.082 mm (0.00323 in.)
No. 4 gear shift fork slotted spring pin drive in depth - 0 mm (0 in.) (from the end surface of the No. 4 gear shift fork)
No. 1 gear shift head slotted spring pin drive in depth - 0 mm (0 in.) (from the end surface of the No. 1 gear shift head)
No. 2 gear shift head slotted spring pin drive in depth - 0 mm (0 in.) (from the end surface of the No. 2 gear shift head)
No. 3 gear shift head slotted spring pin drive in depth - 0 mm (0 in.) (from the end surface of the No. 3 gear shift head)
Transmission front bearing retainer oil seal installation depth - 11.1 to 11.9 mm (0.437 to 0.469 in.)
Transmission Extension housing oil seal installation depth - 0.1 to 1.1 mm (0.0394 to 0.0433 in.)
Extension housing rear oil seal installation depth - 1.0 to 2.0 mm (0.0394 to 0.0787 in.)
Counter shaft 6th gear thrust clearance Standard
Maximum		 0.10 to 0.40 mm (0.00394 to 0.0157 in.)
0.40 mm (0.0157 in.)
Counter shaft 6th gear radial clearance Standard
Maximum		 0.015 to 0.068 mm (0.000590 to 0.00268 in.)
0.068 mm (0.00268 in.)
Input shaft radial clearance Standard
Maximum		 0.029 to 0.072 mm (0.00114 to 0.00283 in.)
0.072 mm (0.00283 in.)
1st gear thrust clearance Standard
Maximum		 0.15 to 0.40 (0.00590 to 0.0157 in.)
0.40 (0.0157 in.)
1st gear radial clearance Standard
Maximum		 0.015 to 0.066 (0.000590 to 0.00260 in.)
0.066 (0.00260 in.)
2nd gear thrust clearance Standard
Maximum		 0.10 to 0.45 (0.000394 to 0.0177 in.)
0.45 (0.0177 in.)
2nd gear radial clearance Standard
Maximum		 0.015 to 0.066 (0.000590 to 0.00260 in.)
0.066 (0.00260 in.)
Reverse gear thrust clearance Standard
Maximum		 0.10 to 0.45 (0.000394 to 0.0177 in.)
0.45 (0.0177 in.)
Reverse gear radial clearance Standard
Maximum		 0.015 to 0.066 (0.000590 to 0.00260 in.)
0.066 (0.00260 in.)
Counter shaft 3rd gear thrust clearance Standard
Maximum		 0.10 to 0.35 (0.00393 to 0.0138 in.)
0.35 (0.0138 in.)
Counter shaft 3rd gear radial clearance Standard
Maximum		 0.015 to 0.068 (0.000590 to 0.00268 in.)
0.068 (0.00268 in.)
Counter shaft 4th gear thrust clearance Standard
Maximum		 0.10 to 0.35 (0.00393 to 0.0138 in.)
0.35 (0.0138 in.)
Counter shaft 4th gear radial clearance Standard
Maximum		 0.065 to 0.115 (0.002559 to 0.00453 in.)
0.115 (0.00453 in.)
No. 1 gear shift head clearance Standard
Maximum		 15.2 to 15.4 mm (0.59843 to 0.60630 in.)
15.4 mm (0.60630 in.)
No. 2 gear shift head clearance Standard
Maximum		 15.2 to 15.4 mm (0.59843 to 0.60630 in.)
15.4 mm (0.60630 in.)
No. 3 gear shift head clearance Standard
Maximum		 15.2 to 15.4 mm (0.59843 to 0.60630 in.)
15.4 mm (0.60630 in.)
Shift shaft Standard width
Minimum		 width 14.8 to 15.0 mm (0.583 to 0.591 in.)
14.8 mm (0.583 in.)
No. 1 shift inter lock block Standard width
Minimum width		 14.8 to 15.0 mm (0.583 to 0.591 in.)
14.8 mm (0.583 in.)
No. 4 gear shift fork Standard
Maximum		 15.2 to 15.4 mm (0.59843 to 0.60630 in.)
15.4 mm (0.60630 in.)
5th shift head Standard
Maximum		 15.2 to 15.4 mm (0.59843 to 0.60630 in.)
15.4 mm (0.60630 in.)
No. 2 synchronizer ring and counter shaft 6th gear clearance Standard
Minimum		 0.88 to 1.52 mm (0.0346 to 0.0598 in.)
0.88 mm (0.0346 in.)
Counter shaft 6th gear inside diameter Standard
Maximum		 34.015 to 34.040 mm (1.33917 to 1.34016 in.)
34.040 mm (1.34016 in.)
No. 4 gear shift fork claw Standard
Minimum		 7.9 to 8.0 mm (0.311 to 0.315 in.)
7.9 mm (0.311 in.)
No. 4 gear shift fork claw and glove of the No. 4 transmission hub sleeve clearance Standard
Maximum		 0.15 to 0.35 mm (0.00590 to 0.0138 in.)
0.35 mm (0.0138 in.)
Reverse idler gear inside diameter Standard
Maximum		 22.040 to 22.061mm (0.86771 to 0.86854 in.)
22.061mm (0.86854 in.)
Reverse idler gear shaft outer diameter Standard
Minimum		 21.979 to 22.000 mm (0.86531 to 0.86614 in.)
21.979 mm (0.86531 in.)
No. 4 transmission clutch hub shaft snap ring Mark A 2.80 mm (0.11023 in.)
B 2.85 mm (0.11220 in.)
C 2.90 mm (0.11417 in.)
D 2.95 mm (0.11614 in.)
E 3.00 mm (0.11811 in.)
F 3.05 mm (0.12007 in.)
No. 2 synchronizer ring and 3rd gear clearance Standard
Minimum		 0.8 to 1.6 mm (0.0314 to 0.0629 in.)
0.8 mm (0.0314 in.)
Front input shaft bearing shaft snap ring thickness Standard
Maximum		 0 mm (0 in.)
0.1 mm (0.00394 in.)
Front input shaft bearing shaft snap ring Mark 0 1.95 mm (0.07677 in.)
1 2.00 mm (0.07874 in.)
2 2.05 mm (0.08070 in.)
3 2.10 mm (0.08267 in.)
4 2.15 mm (0.08464 in.)
5 2.20 mm (0.08661 in.)
Output shaft outer diameter Standard A 31.984 to 32.000 mm (1.25921 to 1.25984 in.)
B 42.984 to 43.000 mm (1.69228 to 1.69291 in.)
C 40.984 to 41.000 mm (1.61354 to 1.61417 in.)
Minimum A 31.984 mm (1.25921 in.)
B 42.984 mm (1.69228 in.)
C 40.984 mm (1.61354 in.)
Output shaft runout Standard 0.03 mm (0.00118 in.) or less
Reverse gear inside diameter Standard
Maximum		 47.015 to 47.040 mm (1.85098 to 1.85197 in.)
47.040 mm (1.85197 in.)
1st gear inside diameter Standard
Maximum		 46.315 to 46.340 mm (1.82343 to 1.82441 in.)
46.340 mm (1.82441 in.)
2nd gear inside diameter Standard
Maximum		 49.015 to 49.040 mm (1.92972 to 1.93071 in.)
49.040 mm (1.93071 in.)
1st gear bearing inner race outer diameter Standard
Minimum		 40.284 to 40.300 mm (1.58598 to 1.58661 in.)
40.284 mm (1.58598 in.)
No. 1 gear shift fork claw Standard
Minimum		 7.9 to 8.0 mm (0.311 to 0.315 in.)
7.9 mm (0.311 in.)
No. 1 gear shift fork claw and glove of the No. 1 transmission hub sleeve clearance Standard
Maximum		 0.15 to 0.35 mm (0.00590 to 0.0138 in.)
0.35 mm (0.0138 in.)
No. 3 gear shift fork claw Standard
Minimum		 7.9 to 8.0 mm (0.311 to 0.315 in.)
7.9 mm (0.311 in.)
No. 3 gear shift fork claw and glove of the No. 3 transmission hub sleeve clearance Standard
Maximum		 0.15 to 0.35 mm (0.00590 to 0.0138 in.)
0.35 mm (0.0138 in.)
No. 1 synchronizer ring set and 1st gear clearance Standard inner 0.48 to 1.12 mm (0.0189 to 0.0441 in.)
Middle 0.38 to 1.22 mm (0.0150 to 0.0480 in.)
Outer 0.8 to 1.8 mm (0.0315 to 0.0709 in.)
No. 1 synchronizer ring set and 2nd gear clearance Standard inner 0.48 to 1.12 mm (0.0189 to 0.0441 in.)
Middle 0.38 to 1.22 mm (0.0150 to 0.0480 in.)
Outer 0.8 to 1.8 mm (0.0315 to 0.0709 in.)
No. 3 transmission clutch hub shaft snap ring thickness Standard 0 to 0.1 mm (0 to 0.00394 in.)
No. 3 transmission clutch hub shaft snap ring Mark A 1.80 mm (0.07086 in.)
B 1.85 mm (0.07283 in.)
C 1.90 mm (0.07480 in.)
D 1.95 mm (0.07677 in.)
E 2.00 mm (0.07874 in.)
F 2.05 mm (0.08070 in.)
6th gear shaft snap ring thickness Standard 0.1 to 0.11 mm (0.00394 to 0.00433 in.)
6th gear shaft snap ring Mark A 2.67 mm (0.10511 in.)
B 2.73 mm (0.10748 in.)
C 2.79 mm (0.10984 in.)
D 2.85 mm (0.11220 in.)
E 2.91 mm (0.11456 in.)
F 2.97 mm (0.11692 in.)
G 3.03 mm (0.11929 in.)
H 3.09 mm (0.12165 in.)
J 3.15 mm (0.12401 in.)
K 3.21 mm (0.01053 in.)
L 3.27 mm (0.12874 in.)
No. 2 gear shift fork claw Standard
Minimum		 7.9 to 8.0 mm (0.311 to 0.315 in.)
7.9 mm (0.311 in.)
No. 2 gear shift fork claw and glove of the No. 2 transmission hub sleeve clearance Standard
Maximum		 0.15 to 0.35 mm (0.00590 to 0.0138 in.)
0.35 mm (0.0138 in.)
No. 1 synchronizer ring and 4rd gear clearance Standard
Maximum		 0.8 to 1.6 mm (0.0314 to 0.0629 in.)
1.6 mm (0.0629 in.)
No. 3 synchronizer ring set and counter shaft 3rd gear clearance Standard inner 0.4 to 1.2 mm (0.0157 to 0.0472 in.)
Middle 0.3 to 1.3 mm (0.0118 to 0.0512 in.)
Outer 0.8 to 1.8 mm (0.0315 to 0.0709 in.)
Counter shaft outer diameter Standard A 39.284 to 39.300 mm (1.54661 to 1.54721 in.)
B 37.984 to 38.000 mm (1.49543 to 1.49606 in.)
C 24.987 to 25.000 mm (0.98374 to 0.98425 in.)
Minimum A 39.284 mm (1.54661 in.)
B 37.984 mm (1.49543 in.)
C 24.987 mm (0.98374 in.)
Counter shaft runout Standard 0.03 mm (0.00118 in.) or less
Counter shaft 3rd gear inside diameter Standard
Maximum		 43.015 to 43.040 mm (1.69350 to 1.69448 in.)
43.040 mm (1.69448 in.)
Counter shaft 4th gear inside diameter Standard
Maximum		 46.315 to 46.340 mm (1.82425 to 1.82441 in.)
46.340 mm (1.82441 in.)
4th gear bearing inner race outer diameter Standard
Minimum		 46.225 to 46.250 mm (1.81988 to 1.82087 in.)
46.225 mm (1.81988 in.)
4th inner race thrust washer thickness Standard 0 to 0.1 mm (0 to 0.00394 in.)
4th inner race thrust washer Mark A 3.75 mm (0.14763 in.)
B 3.80 mm (0.14960 in.)
C 3.85 mm (0.15157 in.)
D 3.90 mm (0.15354 in.)
E 3.95 mm (0.15551 in.)
F 4.00 mm (0.15748 in.)
G 4.05 mm (0.15944 in.)
H 4.10 mm (0.16141 in.)
Counter drive gear shaft snap ring thickness Standard 0 to 0.1 mm (0 to 0.00394 in.)
Counter drive gear shaft snap ring Mark A 1.80 mm (0.07086 in.)
B 1.85 mm (0.07283 in.)
C 1.90 mm (0.07480 in.)
D 1.95 mm (0.07677 in.)
E 2.00 mm (0.07874 in.)
F 2.05 mm (0.08070 in.)
Front counter gear bearing shaft snap ring thickness Standard 0 to 0.1 mm (0 to 0.00394 in.)
Front counter gear bearing shaft snap ring Mark 1 2.05 mm (0.08070 in.)
2 2.10 mm (0.08267 in.)
3 2.15 mm (0.08464 in.)
4 2.20 mm (0.08661 in.)
5 2.25 mm (0.08858 in.)
6 2.30 mm (0.09055 in.)
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