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Front Disc Brake Assembly: Assembly

WARNING: This page is about a different car, the 2013 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the inside of the caliper body using brake fluid.
  2. Apply a coat of brake fluid to piston seal and install the piston seal to the caliper body groove.
  3. Apply a coat of brake fluid to the inner surface of cylinder and the entire outer surface of the piston.
  4. Apply grease contained in the piston seal kit to the boot, and install it to the groove at the end of the cylinder.
  5. Insert the piston into cylinder.
    CAUTION:

    Do not force the piston into cylinder.

    Fig 1: Inserting Piston Into Cylinder
    G08565643Courtesy of SUBARU OF AMERICA, INC.
  6. Position the boot in the grooves on cylinder and piston.
    Fig 2: Identifying Piston, Piston Boot, Caliper Body And Piston Seal
    G08565644Courtesy of SUBARU OF AMERICA, INC.
  7. Apply grease contained in the piston seal kit to the lock pin, guide pin outer surface, cylinder inner surface, and boot grooves.
  8. Insert the lock pin and guide pin boot into the support.
    CAUTION:

    Insert the lock pin and guide pin into specified position, and make sure that they slide and seat properly.

    Fig 3: Identifying Grease Applying Areas On Pin Boot And Lock Pin Or Guide Pin
    G08565645Courtesy of SUBARU OF AMERICA, INC.