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Transfer Clutch: Installation

  1. Install the thrust bearing.
    NOTE: Make sure to install in the right direction.
    Fig 1: Identifying Thrust Bearing Installation Position
    G08578802Courtesy of SUBARU OF AMERICA, INC.
  2. Install the transfer clutch assembly.
    Fig 2: Identifying Transfer Clutch Assembly
    G08578798Courtesy of SUBARU OF AMERICA, INC.
  3. Select the transfer driven gear shim. Refer to ADJUSTMENT .
  4. Attach the selected transfer driven gear shim to extension case with vaseline.
  5. Remove the transfer clutch assembly.
  6. Install the seal ring to the transfer clutch assembly.
    NOTE:
    • Use a new seal ring.
    • When installing the seal ring, do not expand the seal ring too much.
    • Apply CVTF to the seal rings.
      Fig 3: Locating Transfer Clutch Assembly Seal Rings
      G08317900Courtesy of SUBARU OF AMERICA, INC.
  7. Install the seal ring to the transfer driven gear assembly.
    NOTE:
    • Use a new seal ring.
    • When installing the seal ring, do not expand the seal ring too much.
    • Apply CVTF to the seal rings.
      Fig 4: Locating Transfer Driven Gear Assembly Seal Ring
      G08317901Courtesy of SUBARU OF AMERICA, INC.
  8. Install the transfer clutch assembly.
  9. Install the extension case. Refer to INSTALLATION .
  10. Install the transmission assembly to the vehicle. Refer to INSTALLATION .