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Fuel Pressure Sensor: Installation

  1. Replace the following parts with new ones. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Fuel Injector>REPLACEMENT .
    • Fuel injector seal
    • Slider washer
    • Backup
    • ring
    • O-ring seal
    • Stopper ring
  2. Install the fuel injector holder to the fuel injector assembly.
    Fig 1: Locating Fuel Injector Holder
    G11252816Courtesy of SUBARU OF AMERICA, INC.
  3. Align the protrusion of the fuel injector holder to the anti-rotation slot of the fuel injector pipe RH, and install the fuel injector to the fuel injector pipe RH.
    CAUTION:
    • Always use a new fuel injector pipe RH.
    • Check the inside of the fuel injector insertion hole of the fuel injector pipe for foreign materials or damage.
    • Be careful not to allow gasoline to contact with the fuel injector seal and the inside of the mounting hole.
    • Insert a fuel injector into the fuel injector pipe straight in, not at a slant.
    • Make sure there is no gap between the fuel injector pipe and the fuel injector holder.
    • When replacing the fuel injector assembly, select the assembly with the same flow rate stratification number.
    Fig 2: Identifying Flow Rate Stratification Number And QR Code
    G11252841Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Identifying Protrusion Portion, Anti Rotation Slot And Gap
    G11252842Courtesy of SUBARU OF AMERICA, INC.
  4. Install the fuel injector pipe RH and fuel injector as a single unit to the cylinder head.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb)

    Fig 4: Locating Fuel Injector Pipe Bolts (RH)
    G11252843Courtesy of SUBARU OF AMERICA, INC.
  5. Temporarily tighten the fuel pressure sensor to the fuel injector pipe RH until it cannot be turned by hand.
    CAUTION: Always use a new fuel pressure sensor.
  6. Tighten the fuel pressure sensor.
    CAUTION:
    • Be careful not to spill oil on the screw sections of the fuel pressure sensor and the fuel injector pipe RH.
    • Be careful not to let foreign matter enter into the fuel pressure sensor during installation.
    • The sensor should be installed perpendicularly to the fuel pressure sensor's threaded hole of the fuel injector pipe RH, and tightened to the specified torque.
    • Do not recheck the tightening torque after tightening the fuel pressure sensor with specified torque.

    Tightening torque: 

    46 N.m (4.7 kgf-m, 33.9 ft-lb)

    Fig 5: Locating Fuel Pressure Sensor
    G11252844Courtesy of SUBARU OF AMERICA, INC.
  7. Connect connector (A) to the fuel injector, and connect connector (B) to the fuel pressure sensor.
    Fig 6: Identifying Fuel Injector And Fuel Pressure Sensor Connectors
    G11252845Courtesy of SUBARU OF AMERICA, INC.
  8. Install the high-pressure fuel delivery pipe assembly. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>High Pressure Fuel Delivery Pipe>INSTALLATION>HIGH-PRESSURE FUEL DELIVERY PIPE ASSEMBLY .
  9. Connect the battery ground terminal. Ref. to REPAIR CONTENTS>NOTE>BATTERY .