Intake Manifold: Removal
- Remove the V-belt covers.
- Collect the refrigerant from A/C system. Ref. to HVAC SYSTEM (HEATER, VENTILATOR AND A/C)>Refrigerant Recovery Procedure>PROCEDURE .
- Release the fuel pressure. Ref. to FUEL INJECTION (FUEL SYSTEMS) (STI)>Fuel>PROCEDURE>RELEASING OF FUEL PRESSURE .
- Disconnect the ground cable from battery.
- Open the fuel filler lid and remove the fuel filler cap.NOTE: This operation is required to release the inner pressure of the fuel tank.
- Lift up the vehicle.
- Remove the under cover. Ref. to EXTERIOR/INTERIOR TRIM>Front Under Cover>REMOVAL .
- Drain approximately 3.0 L (3.2 US qt, 2.6 Imp qt) of coolant. Ref. to COOLING (STI)>Engine Coolant>REPLACEMENT>DRAINING OF ENGINE COOLANT .
- Remove the air intake duct. Ref. to INTAKE (INDUCTION) (STI)>Air Intake Duct>REMOVAL .
- Remove the intercooler. Ref. to INTAKE (INDUCTION) (STI)>Intercooler>REMOVAL .
- Remove the air intake boot.
- Remove the air by-pass valve. Ref. to INTAKE (INDUCTION) (STI)>Air By-Pass Valve>REMOVAL .
- Remove the generator. Ref. to STARTING/CHARGING SYSTEMS (STI)>Generator>REMOVAL .
- Remove the coolant filler tank. Ref. to COOLING (STI)>Coolant Filler Tank>REMOVAL .
- Disconnect the A/C pressure hoses from A/C compressor. Ref. to HVAC SYSTEM (HEATER, VENTILATOR AND A/C)>Hose and Pipe>REMOVAL .
- Disconnect the engine coolant hose from throttle body.
- Disconnect the brake booster vacuum hose (A) and pressure regulator vacuum hose (B) from the intake manifold.
- Remove the PCV hose from the clip.
- Disconnect the vacuum hose (A) and the connector (B) from the PCV hose assembly B.
- Disconnect the air control hose (A) from the waste gate actuator, and loosen the clamp which holds the intake duct to the turbocharger.
- Remove the engine coolant hose from the water tank pipe.
- Remove the tape (A) fixing the leak diagnosis connector harness, and disconnect the leak diagnosis connector from the engine harness.
- Disconnect the leak diagnosis connector from the leak diagnosis connector harness.
- Remove the engine harness from clip (A).
- Disconnect the bulkhead harness connectors from the engine harness connectors.
- Lift the claw (A) and remove the engine harness connector from the engine harness bracket.
- Disconnect the connector (A) from the engine coolant temperature sensor, connector (B) from the oil pressure switch, and connector (C) from the crankshaft position sensor.
- Disconnect the connector from power steering pump switch.
- Disconnect the connector from the knock sensor.
- Disconnect the connector from the secondary air combination valve.
- Disconnect the connector from the intake camshaft position sensor.
- Disconnect the connector from the intake oil flow control solenoid valve.
- Lift up the vehicle.
- Remove the engine harness cover. (right side only.)
- Remove the clip holding the engine harness. (Left side only)
- Disconnect connector (A) from the exhaust camshaft position sensor, connector (B) from the exhaust oil flow control solenoid valve, and connector (C) from the ignition coil.
- Lower the vehicle.
- Remove the clip (A) which hold the engine harness to the rocker cover RH.
- Remove the bolts that secure the air duct to the rocker cover LH, and remove the engine harness.
- Disconnect the fuel delivery hose, fuel return hose and evaporation hose.CAUTION:
- Be careful not to spill fuel.
- Catch the fuel from hoses using a container or cloth.
- Set the ST to the fuel pipe.
ST 42099AE000
QUICK CONNECTOR RELEASE
- Disconnect the quick connector of the fuel delivery hose and fuel return hose by pushing the ST in the direction of the arrow.
- Remove the clip and disconnect the evaporation hose from the fuel pipe.
- Remove the intake manifold from cylinder head.