VDC Control Module and Hydraulic Control Unit (VDCCM & H/U): Installation
CAUTION:
- When installing the hydraulic unit assembly VDC to the bracket COMPL hydraulic unit VDC, make sure that there is no oil adhered to the bolts and the threads of hydraulic unit assembly VDC. If the oil is adhered, degrease it carefully before tightening.
- Connect the hydraulic unit assembly VDC connector securely.
- Install the bracket COMPL hydraulic unit VDC and the hydraulic unit assembly VDC. (Except for electric brake booster model)
- Attach the bracket COMPL hydraulic unit VDC.
Tightening torque:
33 N.m (3.4 kgf-m, 24.3 ft-lb)
- Install the bracket hydraulic unit adapter to the hydraulic unit assembly VDC.
Tightening torque:
27 N.m (2.8 kgf-m, 19.9 ft-lb)
- Install the hydraulic unit to the bracket COMPL hydraulic unit VDC.
Tightening torque:
7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
- Connect the hydraulic unit assembly VDC connector.
- Install each brake pipe.
Preparation tool:
Flare nut wrench
Crowfoot wrench
NOTE: If the work can be performed with the front and back sides reversed, it is also possible to use a 6-point crowfoot wrench.Tightening torque:
Calculation formula T1 = 15 N.m (1.5 kgf-m, 11.1 ft-lb) x L1/(L1 + L2) T2 = 19 N.m (1.9 kgf-m, 14.0 ft-lb) x L1/(L1 + L2) T: Reading of the torque wrench L1: Effective length of the torque wrench L2: Effective length of the crowfoot wrench NOTE: If the effective length of the tool used is unknown, consult the manufacturer of the tool. - Attach the bracket COMPL hydraulic unit VDC.
- Install the bracket COMPL hydraulic unit VDC and the hydraulic unit assembly VDC. (Electric brake booster model)
- Attach the bracket COMPL hydraulic unit VDC.
Tightening torque:
33 N.m (3.4 kgf-m, 24.3 ft-lb)
- Install the hydraulic unit to the bracket COMPL hydraulic unit VDC.
Tightening torque:
7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
- Connect the hydraulic unit assembly VDC connector.
- Install each brake pipe.
Preparation tool:
Flare nut wrench
Crowfoot wrench
NOTE: If the work can be performed with the front and back sides reversed, it is also possible to use a 6-point crowfoot wrench.Tightening torque:
Calculation formula T1 = 15 N.m (1.5 kgf-m, 11.1 ft-lb) x L1/(L1 + L2) T2 = 19 N.m (1.9 kgf-m, 14.0 ft-lb) x L1/(L1 + L2) T: Reading of the torque wrench L1: Effective length of the torque wrench L2: Effective length of the crowfoot wrench NOTE: If the effective length of the tool used is unknown, consult the manufacturer of the tool. - Attach the bracket COMPL hydraulic unit VDC.
- Install the air intake boot. Ref. to INTAKE (INDUCTION) (H4DO)>AIR INTAKE BOOT>INSTALLATION .
- Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
- Bleed air from the brake system. Ref. to BRAKE>AIR BLEEDING>PROCEDURE .
- Perform parameter confirmation, selection, and registration.NOTE:
- When the hydraulic unit assembly VDC is replaced with a new part, be sure to perform the parameter selection • registration operation.
- When the registration has not been performed, the DTC code SELECTED PARAMETER is detected together with the ABS/EBD/VDC warning light illumination.
- Check that the applied model and grade of the relevant vehicle are included. Ref. to VEHICLE DYNAMICS CONTROL (VDC)>VDC CONTROL MODULE AND HYDRAULIC CONTROL UNIT (VDCCM & H/U)>MAINTENANCE MODE>VDCCM PARAMETER CHECK .
- If the applied model and grade of the target vehicle are not included, perform "parameter selection and registration". Ref. to VEHICLE DYNAMICS CONTROL (VDC)>VDC CONTROL MODULE AND HYDRAULIC CONTROL UNIT (VDCCM & H/U)>MAINTENANCE MODE>VDCCM PARAMETER SELECTION .
- Perform "VDC sensor midpoint setting mode". Ref. to VEHICLE DYNAMICS CONTROL (VDC)>VDC CONTROL MODULE AND HYDRAULIC CONTROL UNIT (VDCCM & H/U)>ADJUSTMENT>VDC SENSOR MIDPOINT SETTING MODE .