LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2007 >> SX4 Base, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 108 (Power Assisted Steering System) >> Diagnostic Information and Procedures >> Power Rack and Pinion Steering Gear Bench Testing >> Removal, Setup and Testing
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal, Setup and Testing

WARNING: This page is about a different car, the 2006 Suzuki Verona. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Pressure checks or pressure and flow checks may also be conducted using this setup.
  1. Disconnect and remove the power steering gear. Refer to Rack and Pinion Assembly Removal .
  2. Place the power steering gear on a bench next to the vehicle.
  3. Disconnect the pressure line at the point where the hose connects to the pipe. Extend this line to reach the power steering gear on the bench.
  4. Disconnect the return line from the power steering fluid reservoir. Extend this line to reach the power steering gear on the bench.
  5. Connect the power steering pipes to the power steering gear.
  6. Start the engine and allow it to idle for 10 seconds.
  7. Check the power steering fluid level. Refer to Checking and Adding Fluid .
  8. Start the engine and turn the rack and pinion stub shaft a full turn in each direction. Hold the shaft against each stop for 5 seconds.
  9. Inspect for possible leak points. Refer to Power Steering System Leak Test .