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P/S Pump Disassembly And Assembly: Disassembly

WARNING: This page is about a different car, the 2008 Suzuki Grand Vitara, 2007 Suzuki Grand Vitara, and 2006 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean its exterior thoroughly.
  2. With aluminum plates placed on vise first, grip pump body (15) with it.
  3. Remove suction connector bolt, suction connector (1) and O-ring (2) from pump body (15).
  4. Remove power steering pressure switch (terminal set) (3) from pump body (15).
  5. Remove plug (6), flow control spring (5) and relief valve (flow control valve) (4) from pump body (15).
  6. Remove cover bolts, pump cover (7) and O-ring (2) from pump body (15).
  7. Remove snap ring (11) from pump shaft (13).
  8. Remove vanes (9) from rotor (10).
  9. Remove cam ring (8), rotor (10), side plate (12) and O-rings (2) from pump body (15).
  10. Pull out pulley (13) from pump body (15).
  11. Remove oil seal (14) from pump body (15).
    Fig 1: Disassembling P/S Pump
    G04809149Courtesy of SUZUKI OF AMERICA CORP.
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