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E-Fuse Module (1st Generation) - Remove And Replace: Installation

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2020 Tesla Model S, 2019 Tesla Model S, 2018 Tesla Model S, 2017 Tesla Model S, and 2016 Tesla Model S. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new bolt that attaches the 12V power supply cable to the E-fuse module (torque 7 N.m).
    G15033077Courtesy of TESLA, INC.
  2. Install new bolt that attaches the ground cable to the E-fuse module (torque 4 N.m).
    G15033078Courtesy of TESLA, INC.
  3. Install the screws (x6) that attach the small cables to the side of the E-fuse module (torque 4 N.m).
    G15033079Courtesy of TESLA, INC.
  4. Install the signal harness connector to the E-fuse module.
  5. Install the screw that attaches the small cable to the bottom of the E-fuse module (torque 5 N.m).
    G15033080Courtesy of TESLA, INC.
  6. Install new bolts (x2) that attach the large cables to the bottom of the E-fuse module (torque 5 N.m).
    G15033081Courtesy of TESLA, INC.
  7. Install the side cover onto the RH side of the E-fuse module, and then fasten the tabs (x2).
    G15033082Courtesy of TESLA, INC.
  8. Slide the new E-fuse main cover onto the E-fuse module, and then install the screws (x3) that attach the main cover to the module (torque 2.5 N.m).
    G15033083Courtesy of TESLA, INC.
  9. Position the E-fuse module in the vehicle. Do not attach the tabs at this time.
    CAUTION: Make sure not to dislodge nearby refrigerant lines.
    G15033084Courtesy of TESLA, INC.
  10. Install new bolt that attaches the DCDC positive cable to the E-fuse module (torque 5 N.m).
    G15033085Courtesy of TESLA, INC.
  11. Use the tabs (x2) to install the E-fuse module to the battery coolant heater bracket, and then install the nut that attaches the module to the bracket (torque 7 N.m).
    G15033086Courtesy of TESLA, INC.
    NOTE: The nut is removed in this figure.
  12. Install the new DCDC cover on the E-fuse module, and then install the new bolt that attaches the cover to the module (torque 3.5 N.m).
    G15033087Courtesy of TESLA, INC.
  13. Install the air suspension reservoir, and then loosely install the retaining screws that attach the straps.
  14. Install the wiper motor assembly. See Wiper Motor Assembly (Remove and Replace) .
  15. Tighten the screws that attach the air suspension reservoir straps (torque 2.5 N.m).
  16. Install the bolts (x6) and the clip that attach the LH shock tower brace to the body (torque 20 N.m).
    G15033088Courtesy of TESLA, INC.
  17. Install the bolts (x8) and the clip that attach the RH shock tower brace to the body (torque 20 N.m).
    G15033089Courtesy of TESLA, INC.
  18. Install the LH and RH shock tower brace covers.
  19. Install the underhood fusebox. See FUSEBOX - UNDERHOOD - 2ND GENERATION (REMOVE AND REPLACE) .
  20. Install the HEPA filter outlet. See Duct - HEPA Filter - Outlet (Remove and Replace) .
  21. Connect a laptop with Toolbox 2 to the vehicle.
  22. Reinstall the vehicle firmware. See Firmware Reinstall - Touchscreen .
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