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Home >> Tesla >> 2023 >> Model S Plaid >> Repair and Diagnosis (Single Page) >> Restraints >> Restraints Control Systems >> Safety And Restraint Systems -- Model S >> Sensors >> Sensor Mat - Occupant Classification System - 1st Row - RH - Remove And Replace >> Remove And Replace
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Remove And Replace

  1. Open RH front door
  2. Lower RH front window
  3. Move RH front seat forward
  4. Open RH rear door
  5. Lower RH rear window
  6. Remove bolts securing rear of RH front seat tracks to the floor panel
    NOTE: 2x patch bolts, T45P, 34 N.m, Discard after removal
    G15099914Courtesy of TESLA, INC.
  7. Move RH front seat backward
  8. Remove bolts securing front of RH front seat tracks to the floor panel
    NOTE: 2x patch bolts, T45P, 34 N.m, Discard after removal
    G15099915Courtesy of TESLA, INC.
  9. Adjust position of RH front seat for easy removal
    NOTE: Move seat to middle of track at most upright position with seat fully up off floor
  10. Open hood
    NOTE: Using center display touchscreen > Quick Controls > Frunk Open
  11. Remove rear underhood apron
    NOTE: 8x clips
    G15099916Courtesy of TESLA, INC.
    G15099917Courtesy of TESLA, INC.
  12. Power off vehicle from center display
    NOTE: Via Controls > Safety & Security > Power Off
  13. Disconnect LV battery connector and First Responder Loop
    NOTE: 2x connectors, Lift up to release CPA first, then pull black connector lock away from cables and pull up to release connector
    G15099918Courtesy of TESLA, INC.
    G15099919Courtesy of TESLA, INC.
    G15099920Courtesy of TESLA, INC.
    G15099921Courtesy of TESLA, INC.
  14. Position chair to gain access below seat bottom and disconnect RH side body harness from seat controller
    NOTE: 2x connectors, 1x clip, Release red locking tab on black connector
    G15099922Courtesy of TESLA, INC.
  15. Remove RH front seat from vehicle
    NOTE: Recommend assistance, Use caution to not damage other components
    G15099923Courtesy of TESLA, INC.
  16. Place front seat on a protected surface
    NOTE: Recommend assistance, Place seat so the underside of the seat can be accessed
    G15099924Courtesy of TESLA, INC.
  17. Remove screw securing outer side cover from RH front seat
    NOTE: 1x screw, T20, 4 N.m, Ensure the front of the seat is high enough to access the T20 screw
    G15099925Courtesy of TESLA, INC.
  18. Release RH outer side cover from seat assembly
    NOTE: 7x clip, Carefully release outer side cover from seat, do not fully remove
    G15099926Courtesy of TESLA, INC.
    G15099927Courtesy of TESLA, INC.
  19. Disconnect seat switch connector
    NOTE: 1x connector
    G15099928Courtesy of TESLA, INC.
  20. Remove inboard side shield from RH front seat
    NOTE: 7x clips
    G15099929Courtesy of TESLA, INC.
    G15099930Courtesy of TESLA, INC.
    G15099931Courtesy of TESLA, INC.
  21. Release seat back elastic straps from seat frame
    NOTE: 2x straps
    G15099932Courtesy of TESLA, INC.
  22. Release soft trim retainers from seat frame
    NOTE: 2x retainers
    G15099933Courtesy of TESLA, INC.
  23. Disconnect FSC vent heat pad from LV seat controller
    NOTE: 1x connector
    G15099934Courtesy of TESLA, INC.
  24. Release FSC vent heat pad harness's from plastic brackets
    NOTE: Both harness's are secured to these brackets, One is for the seat cushion the other is for seat back
    G15099935Courtesy of TESLA, INC.
  25. Disconnect OCS sensor mat from OCS module
    NOTE: 1x connector, Slide locking tab to the left of connector, Then release connector downward
    G15099936Courtesy of TESLA, INC.
  26. Release soft trim retainer from inboard side of seat frame
    NOTE: 1x retainer
    G15099937Courtesy of TESLA, INC.
    G15099938Courtesy of TESLA, INC.
  27. Release soft trim retainer from outboard side of seat frame
    NOTE: 1x retainer
    G15099939Courtesy of TESLA, INC.
    G15099940Courtesy of TESLA, INC.
  28. Release soft trim retainer from front end of seat frame
    NOTE: 1x retainer
    G15099941Courtesy of TESLA, INC.
  29. Position seat upright
    G15099942Courtesy of TESLA, INC.
  30. Remove seat cushion from frame
    G15099943Courtesy of TESLA, INC.
  31. Release seat cushion trim from below seat foam
    NOTE: 1x strap
    G15099944Courtesy of TESLA, INC.
  32. Release Velcro securing 40 seat cushion trim cover to foam pad
    NOTE: Fold back until you reach first row of hog rings
    G15099945Courtesy of TESLA, INC.
  33. Remove front hog rings securing seat cushion trim cover to foam pad
    NOTE: 5x hog rings, Push down on foam to allow access to rings, Verify any excess pieces have been removed from foam
    G15099946Courtesy of TESLA, INC.
    G15099947Courtesy of TESLA, INC.
  34. Release remaining Velcro securing seat cushion trim cover to foam pad
    NOTE: Fold back until access to OCS is clear
    G15099948Courtesy of TESLA, INC.
  35. Remove center hog rings securing seat cushion trim cover to foam pad
    NOTE: 2x hog rings
    G15099949Courtesy of TESLA, INC.
  36. Remove rear hog rings securing seat cushion trim cover to foam pad
    NOTE: 4x hog rings
    G15099950Courtesy of TESLA, INC.
  37. Remove seat cushion trim cover from foam pad
    G15099951Courtesy of TESLA, INC.
    G15099952Courtesy of TESLA, INC.
  38. Remove OCS sensor mat from FSC vent heat pad
    NOTE: 4x adhesive strips, Mat is secured with adhesive at 4 locations, Be cautious when removing to avoid damage to head pad
    G15099953Courtesy of TESLA, INC.
    G15099954Courtesy of TESLA, INC.
    G15099955Courtesy of TESLA, INC.
  39. Install OCS sensor mat onto FSC vent heat pad
    NOTE: 4x adhesive strips, Position mat in line with rear circle cutouts on foam pad, Verify all strips are fully secured to heat pad
    G15099956Courtesy of TESLA, INC.
    G15099957Courtesy of TESLA, INC.
  40. Position seat cushion trim cover onto foam pad for hog ring installation
    G15099958Courtesy of TESLA, INC.
  41. Install rear hog rings securing seat cushion trim cover to foam pad
    NOTE: 4x hog rings, Push down on foam to allow access, Place hog ring into pliers prior to installation, Start with center ring and work your way out
    G15099959Courtesy of TESLA, INC.
    G15099960Courtesy of TESLA, INC.
    G15099961Courtesy of TESLA, INC.
  42. Install center hog rings securing seat cushion trim cover to foam pad
    NOTE: 2x hog rings, Push down on foam to allow access
    G15099962Courtesy of TESLA, INC.
    G15099963Courtesy of TESLA, INC.
  43. Secure Velcro to seat cushion bottom foam
    NOTE: Secure up to the section where hog rings will be installed
    G15099964Courtesy of TESLA, INC.
  44. Install hog rings securing seat cushion trim to foam
    NOTE: 5x hog rings, Push down on foam to allow access, Place hog ring into pliers prior to installation, Start with center ring and work your way out
    G15099965Courtesy of TESLA, INC.
    G15099966Courtesy of TESLA, INC.
    G15099967Courtesy of TESLA, INC.
    G15099968Courtesy of TESLA, INC.
  45. Install remaining portion of Velcro securing cushion trim cover to foam pad
    NOTE: Wrap remaining portion of trim cover over foam pad
    G15099969Courtesy of TESLA, INC.
    G15099970Courtesy of TESLA, INC.
  46. Flip cushion over and secure trim strap to foam
    NOTE: 1x strap, Strap located on bottom side of cushion
    G15099971Courtesy of TESLA, INC.
  47. Install seat bottom cushion onto seat frame
    NOTE: Feed trim between seat back trim and seat frame, Maneuver seat assembly as needed for access
    G15099972Courtesy of TESLA, INC.
    G15099973Courtesy of TESLA, INC.
  48. Rotate seat assembly onto seat back
    NOTE: Protect seat from damage
    G15099974Courtesy of TESLA, INC.
  49. Install soft trim retainer onto front end of seat frame
    NOTE: 1x retainer
    G15099975Courtesy of TESLA, INC.
  50. Install soft trim retainer from outboard side of seat frame
    NOTE: 1x retainer
    G15099976Courtesy of TESLA, INC.
    G15099977Courtesy of TESLA, INC.
  51. Install soft trim retainer from inboard side of seat frame
    NOTE: 1x retainer
    G15099978Courtesy of TESLA, INC.
    G15099979Courtesy of TESLA, INC.
  52. Connect OCS mat to module
    NOTE: 1x connector, Locking tab will engage once connector is fully seated
    G15099980Courtesy of TESLA, INC.
  53. Route FSC vent heat pad harness's into plastic brackets
    NOTE: Both harness's are secured to these brackets, One is for the seat cushion the other is for seat back
    G15099981Courtesy of TESLA, INC.
  54. Connect FSC vent heat pad from LV seat controller
    NOTE: 1x connector
    G15099982Courtesy of TESLA, INC.
  55. Install soft trim retainers onto seat frame
    NOTE: 2x retainers
    G15099983Courtesy of TESLA, INC.
  56. Install seat back elastic straps onto seat frame
    NOTE: 2x straps
    G15099984Courtesy of TESLA, INC.
  57. Position seat upright
    G15099985Courtesy of TESLA, INC.
  58. Install inboard side shield onto RH front seat
    NOTE: 7x clips, fully secure inboard side shield onto RH front seat
    G15099986Courtesy of TESLA, INC.
    G15099987Courtesy of TESLA, INC.
    G15099988Courtesy of TESLA, INC.
  59. Connect RH outer side cover
    NOTE: 1x connector
    G15099989Courtesy of TESLA, INC.
  60. Install RH outer side cover onto seat assembly
    NOTE: 7x clip, Apply pressure to the outer seat cover to fully seat trim clips, trim should sit flush against the seat cushion
    G15099990Courtesy of TESLA, INC.
    G15099991Courtesy of TESLA, INC.
  61. Install screw securing outer side cover to RH front seat assembly
    NOTE: 1x screw, T20, 4 N.m, Maneuver seat assembly as needed for access
    G15099992Courtesy of TESLA, INC.
  62. Install RH front seat into vehicle
    NOTE: Recommend Assistance, If seat is being replaced take note of OCS module revision, as this will determine the way firmware is installed to vehicle. Be cautious to avoid damage to surrounding components while lifting the seat into the vehicle.
    G15099993Courtesy of TESLA, INC.
  63. Position chair to gain access below seat bottom and connect LH side body harness to seat controller
    NOTE: 2x connectors, 1x clip, Engage red locking tab on black connector
    G15099994Courtesy of TESLA, INC.
  64. Connect First Responder Loop and LV battery connector
    NOTE: 2x connectors Secure FRL first, Position LV connector and push down while seating black connector lock, Secure CPA last
    G15099995Courtesy of TESLA, INC.
    G15099996Courtesy of TESLA, INC.
    G15099997Courtesy of TESLA, INC.
    G15099998Courtesy of TESLA, INC.
  65. Install rear underhood apron
    NOTE: 8x clips
    G15099999Courtesy of TESLA, INC.
    G15100000Courtesy of TESLA, INC.
  66. Close hood
    NOTE: Press firmly in green highlighted areas (see image), Damage may result from pressure elsewhere on hood
    G15100001Courtesy of TESLA, INC.
  67. Move RH front seat forward
  68. Install bolts securing RH front seat rear tracks to vehicle
    NOTE: 2x patch bolts, T45P, 34 N.m, Install new bolts
    G15100002Courtesy of TESLA, INC.
  69. Raise RH rear window
  70. Close RH rear door
  71. Move RH front seat backward
  72. Install bolts securing both RH front seat front tracks to vehicle
    NOTE: 2x patch bolts, T45P, 34 N.m, Install new bolts
    G15100003Courtesy of TESLA, INC.
  73. Move RH front seat to original position
  74. Raise RH front window
  75. Close RH front door
  76. Open LH front door
  77. Open LH front window
  78. Using laptop connect to vehicle with ethernet diag kit and Toolbox 3
  79. Select 'Actions/Autodiag' and search for 'Service_Redeploy'
  80. Select 'UPDATE_SERVICE-REDEPLOY', click 'Run', and allow routine to complete
    NOTE: Select 'X' at top right of window to close once complete
  81. Select the clock on the center display, or go to the Software tab, then select install now and start firmware update
    NOTE: Select Install Now, Tap count down timer until clock runs down to 0, Check the center display and ensure the firmware package is installing
  82. Re-establish vehicle connection to Toolbox 3
  83. Select 'Actions/Autodiag' and search for 'Calibration'
  84. Select ' PROC_VCRIGHT_SEAT-CALIBRATE ', click 'Run', and allow routine to complete
    NOTE: Verify no items on seat during this routine, Select 'X' at top right of window to close once complete
  85. Disconnect Toolbox 3 from vehicle and remove laptop and ethernet diag kit
  86. Raise the LH front window and close LH front door
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