Power Steering Gear: Replacement

1. Using SST, press out the oil seal and bearing from the control valve housing.

   SST 09950-60010 (09951-00260), 09950-70010 (09951-07150)

   Fig 1: Pressing Out Oil Seal And Bearing From Control Valve Housing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Coat a new oil seal lip with power steering fluid.
3. Using SST, press in the oil seal.

   SST 09950-60010 (09951-00180, 09951-00330, 09952-06010), 09950-70010 (09951-07150)

   NOTE: Make sure to install the oil seal facing in the correct direction.
   Fig 2: Pressing Oil Seal For Installation

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Coat a new bearing with molybdenum disulfide lithium base grease.
5. Using SST, press in the bearing.

SST 09950-60010 (09951-00330), 09950-70010 (09951-07150)

Fig 3: Pressing Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, press out the oil seal from the bearing guide nut.

   SST 09950-60010 (09951-00320), 09950-70010 (09951-07100)

   Fig 4: Pressing Out Oil Seal From Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Coat a new oil seal lip with power steering fluid.
3. Using SST, press in the oil seal.

SST 09950-60010 (09951-00280, 09951-00360, 09952-06010), 09950-70010 (09951-07100)

Fig 5: Pressing In Oil Seal

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Check the inside of the bushing of the cylinder end stopper for cracks. If faulty, replace the bushing.
Fig 6: Inspecting Bushing For Cracks
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply molybdenum disulfide lithium base grease to the inside of the bushing.

1. Using a screwdriver, remove the bushing from the cylinder end stopper.
   NOTE: Be careful not to damage the cylinder end stopper.
   Fig 7: Removing Bushing From Cylinder End Stopper

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Coat the inside of a new bushing with molybdenum disulfide lithium base grease.
3. Install the bushing.

1. Using a screwdriver, remove the teflon ring and O-ring from the steering rack.
   Fig 8: Removing Teflon O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Be careful not to damage the groove for the ring.
2. Coat a new O-ring with power steering fluid and install it.
3. Expand a new teflon ring with your fingers.
   NOTE: Be careful not to overexpand the ring.
   Fig 9: Expanding Teflon Ring With Finger

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Coat the ring with power steering fluid.
5. Install the ring to the rack, and settle it down with your fingers.
   Fig 10: Installing Ring On Rack

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the 4 teflon rings from the control valve assembly.
   Fig 11: Removing Teflon Rings from Control Valve Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Be careful not to damage the grooves for the ring.
2. Expand 4 new rings with your fingers.
   NOTE: Be careful not to overexpand the ring.
3. Coat the rings with power steering fluid.
4. Install the rings to the control valve assembly, and settle them down with your fingers.
Fig 12: Setting Rings Onto Control Valve Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Carefully slide the tapered end of SST over the rings until the ring fits to the steering rack.

   SST 09631-20081

   NOTE: Be careful not to damage the rings.
6. IF NECESSARY, REPLACE UNION SEAT 
   1. Using a screw extractor, remove the union seat from the control valve housing.
      Fig 13: Removing Union Seat From Control Valve Housing

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using plastic hammer and sliding handle, lightly tap in a new union seat.
   NOTE: Before installing the union seat, remove dust sticking to the control valve housing.
   Fig 14: Tapping In Union Seat

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002