Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave the adhesive on the body as much as possible.

2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.

   HINT:

   Even if all the adhesive has been removed, clean the body.

   Fig 1: Cleaning Cut Surface Of Adhesive With Shop Rag Saturated In Cleaner

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the damaged No. 2 stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.
   NOTE:

   • Be careful not to damage the glass.
   • Do not touch the glass face after cleaning it.
   Fig 2: Removing Adhesive Sticking To Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Attach new stoppers to the glass so that the ceramic notches on the glass will align with the stoppers as shown in the illustration.

HINT:

Make sure that the stoppers are installed facing the correct direction.

Fig 3: Measuring Correct Installing Position Of New Stopper

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Install new dams with a double-stick tape as shown in the illustration.

Fig 4: Installing New Dams With Double-Stick Tape

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are set perfectly even.
3. Place reference marks on the glass and body.
4. Remove the glass.
   Fig 5: Placing Glass In Correct Position

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 6: Cleaning Contact Surface Black-Colored Area Around Entire Glass Rim

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush, apply Primer M to the exposed part of the body on the vehicle side.

Fig 7: Applying Primer M To Exposed Part Of Body On Vehicle Side

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
2. When the primer is applied in appropriately to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
   Fig 8: Coating Edge Of Glass And Contact Surface With Primer G

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table on next page.

   ADHESIVE TEMPERATURE CHART
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with the cartridge.
3. Coat the glass with adhesive as shown in the illustration.
   GLASS SPECIFICATION CHART
   
   

   A	12.5 mm (0.492 in.)
   B	8.0 mm (0.315 in.)

   Fig 9: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the glass, aligning the reference marks using a suction rubber.

   HINT:

   Check that the stoppers are attached to the body correctly.

2. Lightly press the glass front surface.
   Fig 10: Installing Glass, Aligning Reference Marks Using Suction Rubber

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Correct insufficient or protruded adhesive agent using a spatula.

   HINT:

   Apply the adhesive agent up to the windshield glass edge.

   Fig 11: Applying Adhesive Agent Up To Windshield Glass Edge

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install a new windshield moulding to the windshield glass before the adhesive agent hardens.

   HINT:

   Install the moulding, aligning the center of moulding with the center of the body.

5. Remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.
   Fig 12: Installing New Windshield Moulding To Windshield Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Be sure not to drive the vehicle during the time described in the table below.
   TEMPERATURE SPECIFICATION
   
   

   Temperature	Minimum time before driving the vehicle
   35°C (95°F)	1.5 hours
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

HINT:

Check that the 6 clips on the back side of the cowl louver are surely fixed to the body.

1. Operate the wiper motor once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
3. Adjust the installation positions A of the wiper arms as shown in the illustration.

   A: 25 - 40 mm (0.98 - 1.57 in.) 

4. Torque the nuts.

   Torque: 20 N.m (200 kgf.cm, 15 ft.lbf) 

5. Install the wiper arm head cap.
   Fig 13: Adjusting Installation Positions A Of Wiper Arms

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002