Automatic Transmission Control System - Diagnostics: Pre-Check
- DIAGNOSIS SYSTEM
- Description
- When troubleshooting On-Board Diagnostic (OBD II) vehicles, the vehicle must be connected to the OBD II scan tool (in compliance with SAE J1978) or the hand-held tester. Various data input from the vehicle's ECM can then be read.
- OBD II regulations require that the vehicle's onboard computer illuminates the Malfunction Indicator Lamp (MIL) on the instrument panel when the computer detects a malfunction in: 1) the computer, or 2) drive system components (which affect the vehicle emissions). In addition, the applicable DTCs prescribed by the SAE J2012 are recorded in the ECM memory (see DIAGNOSTIC TROUBLE CODE CHART
and DIAGNOSTIC TROUBLE CODE CHART
).
If the malfunction only occurs in 3 trips, the MIL turns off but the DTCs remain recorded in the ECM memory.
- To check DTCs, connect the OBD II scan tool or hand-held tester to the Data Link Connector 3 (DLC3) on the vehicle. The OBD II scan tool or hand-held tester also enables you to erase the DTCs and check the freeze frame data and various forms of engine data (see the instruction manual for the OBD II scan tool or hand-held tester).
The DTCs include the SAE controlled codes and the manufacturer controlled codes.
The SAE controlled codes must be set according to the SAE, while the manufacturer controlled codes can be set by a manufacturer (see the DTC chart DIAGNOSTIC TROUBLE CODE CHART ).
- The diagnosis system operates in "normal mode" during normal vehicle use. In "normal mode", 2 trip detection logic* is used to ensure accurate detection of malfunctions. A "check mode" is also available to technicians as an option. In "check mode", 1 trip detection logic is used for simulating malfunction symptoms and increasing the system's ability to detect malfunctions, including intermittent malfunctions (hand-held tester only) (see PRE-CHECK ).
When a malfunction is first detected, the malfunction is temporarily stored in the ECM memory (1st trip). If the ignition switch turned OFF and then ON again, and the same malfunction is detected again, the MIL will illuminated (2nd trip).
- Inspect the DLC3.
The vehicle's ECM uses ISO 9141-2 for communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 9141-2 format.
HINT:
Connect the cable of the OBD II scan tool of the hand-held tester to the DLC3, turn the ignition switch ON and attempt to use the OBD II scan tool or the hand-held tester If the screen displays UNABLE TO CONNECT TO VEHICLE, a problem exists in the vehicle side or the tester side.
- If communication is normal when the scan tool or the hand-held tester is connected to another vehicle, inspect the DLC3 on the original vehicle.
- If communication is still impossible when the scan tool or the hand-held tester is connected to another vehicle, the problem is probably in the scan tool or the hand-held tester itself. Consult the Service Department listed in the tester's instruction manual.
- Description
- INSPECT DIAGNOSIS (NORMAL MODE)
- Check the MIL.
- The MIL turns on when the ignition switch is turned ON and the engine is not running.
HINT:
If the MIL does not turn on, troubleshoot the combination meter (see COMBINATION METER ).
- When the engine is started, the MIL should turn off. If the lamp remains on, the diagnosis system has detected a malfunction or an abnormality in the system.
- The MIL turns on when the ignition switch is turned ON and the engine is not running.
- Check the DTC.NOTE: Hand-held tester only:
When the diagnosis system is changed from normal mode to check mode or vice-versa, all DTCs and freeze frame data recorded in normal mode will be erased. Before changing modes, always check and make a note of DTCs and freeze frame data.- Prepare an OBD II scan tool (complying with SAE J1978) or hand-held tester.
- Connect the OBD II scan tool or hand-held tester to the DLC3 at the lower of the instrument panel.
- Turn the ignition switch ON and press the OBD II scan tool or hand-held tester switch ON.
- Select the item "DIAGNOSIS /ENHANCED OBD II/ DTC INFO/CURRENT CODES".
- Use the OBD II scan tool or hand-held tester to check the DTCs and freeze frame data and make a note of them (see the instruction manual for the OBD II scan tool or the hand-held tester).
- See DIAGNOSTIC TROUBLE CODE CHART to confirm the details of the DTCs.
NOTE: When simulating symptoms with the OBD II scan tool (excluding the hand-held tester) to check for DTCs, use normal mode. For DTCs subject to "2 trip detection logic", turn the ignition switch OFF after the symptom is simulated the 1st time. Then repeat the simulation process again. When the problem has been simulated twice, the MIL illuminates on the instrument panel and DTCs are recorded in the ECM. - Clear the DTC.
When using the OBD II scan tool or hand-held tester: Operate the OBD II scan tool or hand-held tester to erase the DTC and freeze frame data (see the instruction manual for the OBD II scan tool or hand-held tester).
HINT:
Erase DTCs and freeze frame data with the OBD II scan tool (complying with SAE J1978) or the hand-held tester (see the OBD II scan tool's instruction manual for operating procedures).
- Clear the DTC
When not using the OBD II scan tool or hand-held tester: Disconnect the battery negative (-) terminal or remove the EFI No. 1 and ETCS fuses from the engine room J/B for 60 seconds or more. When disconnecting the battery terminal, perform the "INITIALIZE" procedure.
- Check the MIL.
- INSPECT DIAGNOSIS (CHECK MODE)
HINT:
Hand-held tester only:
Check mode has a higher sensitivity to malfunctions and can detect malfunctions that normal mode cannot detect. Check mode can also detect all the malfunctions that normal mode can detect.
- Check the DTC.
- Check the initial conditions.
- Battery positive voltage 11 V or more
- Throttle valve fully closed
- Transmission in the P position
- Air conditioning switched OFF
- Turn the ignition switch OFF.
- Connect the hand-held tester to the DLC3.
- Turn the ignition switch ON and push the hand-held tester main switch ON.
- Prepare the hand-held tester.
- Change the ECM to check mode with the hand-held tester. Make sure the MIL flashes as shown in the illustration.NOTE: All DTCs and freeze frame data recorded will be erased if: 1) the hand-held tester is used to change the ECM from normal mode to check mode or vise-versa; or 2) during check mode, the ignition switch is turned from ON to ACC or OFF.
- Start the engine. The MIL should turn off after the engine starts.
- Ciliate the conditions of the malfunction described by the customer.
- After simulating the malfunction conditions, use the hand-held tester diagnosis selector to check the DTCs, freeze frame data, and other data.
- After checking the DTC, inspect the applicable circuit.
- Check the initial conditions.
- Clear the DTC.
Operate the OBD II scan tool or the hand-held tester to erase the DTC and freeze frame data (see the instruction manual for the OBD II scan tool or the hand-held tester).
- Check the DTC.
- DATA LIST
HINT:
Using the hand-held tester or the OBD II scan tool DATA LST allows switch, sensor, actuator and other item values to be read without removing any parts. Reading the DATA LIST early in troubleshooting is one way to shorten labor time.
- Warm up the engine.
- Turn the ignition switch OFF.
- Connect the hand-held tester or the OBD II scan tool to the DLC3.
- Turn the ignition switch ON.
- Turn ON the hand-held tester or the OBD II scan tool.
- When using the hand-held tester:
Enter the following menus: DIAGNOSIS / ENHANCED OBD II / DATA LIST.
- According to the display on tester, read the DATA LIST.
- ACTIVE TEST
HINT:
Performing the hand-held tester ACTIVE TEST allows relay, VSV, actuator and other items to be operated without removing any parts. Performing the ACTIVE TEST early in troubleshooting is one way to shorten labor time. The DATA LIST can be displayed during the ACTIVE TEST.
- Warm up the engine.
- Turn the ignition switch OFF.
- Connect the hand-held tester to the DLC3.
- Turn the ignition switch ON.
- Turn ON the hand-held tester.
- Enter the following menus: DIAGNOSIS / ENHANCED OBD II /ACTIVE TEST.
- According to the display on tester, perform the ACTIVE TEST.
Then, perform " LINE PRESS UP" in ACTIVE TEST to check the line pressure changes.
HINT:
The pressure values in ACTIVE TEST and HYDRAULIC TEST are different from each other.
- DEFINITION OF TERMS
- TOYOTA/LEXUS PART AND SYSTEM NAME LIST
This reference list indicates the part's names used in this manual along with their definitions.
NAME & DEFINITION SPECIFICATIONTOYOTA/LEXUS name Definition TOYOTA HCAC system, Hydro Carbon Absorptive Catalyst (HCAC) system, HC absorptive three-way catalyst HC absorptive three-way catalytic converter Variable Valve Timing sensor, VVT sensor Camshaft position sensor Variable valve timing system, VVT system Camshaft timing control system Camshaft timing oil control valve, Oil control valve OCV, VVT, VSV Camshaft timing oil control valve Variable timing and lift, VVTL Camshaft timing and lift control Crankshaft position sensor "A" Crankshaft position sensor Engine speed sensor Crankshaft position sensor THA Intake air temperature Knock control module Engine knock control module Knock sensor Engine knock sensor Mass or volume air flow circuit Mass air flow sensor circuit Vacuum sensor Manifold air pressure sensor Internal control module, Control module, Engine control ECU, PCM Power train control module FC idle Deceleration fuel cut Idle air control valve Idle speed control VSV for CCV, Canister close valve VSV for canister control Evaporative emissions canister vent valve VSV for EVAP, Vacuum switching valve assembly No. 1, EVAP VAV, Purge VSV Evaporative emissions canister purge valve VSV for pressure switching valve, Bypass VSV Evaporative emission pressure switching valve Vapor pressure sensor, EVAP pressure sensor, Evaporative emission control system pressure sensor Fuel tank pressure sensor Charcoal canister Evaporative emissions canister ORVR system On-board refueling vapor recovery system Intake manifold runner control Intake manifold tuning system Intake manifold runner valve, IMRV, IACV (runner valve) Intake manifold tuning valve Intake control VSV Intake manifold tuning solenoid valve AFS Air fuel ratio sensor O2 sensor Heater oxygen sensor Oxygen sensor pumping current circuit Oxygen sensor output signal Oxygen sensor reference ground circuit Oxygen sensor signal ground Accel position sensor Accelerator pedal position sensor Throttle actuator control motor, Actuator control motor, Electronic throttle motor, Throttle control motor Electronic throttle actuator Electronic throttle control system, Throttle actuator control system Electronic throttle control system Throttle/pedal position sensor, Throttle/pedal position switch, Throttle position sensor/switch Throttle position sensor Turbo press sensor Turbocharger pressure sensor Turbo VSV Turbocharger pressure control solenoid valve P/S pressure switch Power-steering pressure switch VSV for ACM Active control engine mount Speed sensor, Vehicle speed sensor "A", Speed sensor for skid control ECU Vehicle speed sensor ATF temperature sensor, Trans, fluid temp, sensor, ATF temperature sensor "A" Transmission fluid temperature sensor Electronic controlled automatic transmission, ECT Electronically controlled automatic Intermediate shaft speed sensor "A" Counter gear speed sensor Output speed sensor Output shaft speed sensor Input speed sensor, Input turbine speed sensor "A", Speed sensor (NT), Turbine speed sensor Input turbine speed sensor PNP switch, NSW Park/neutral position switch Pressure control solenoid Transmission pressure control solenoid Shift solenoid Transmission shift solenoid valve Transmission control switch, Shift lock control unit Shift lock control module Engine immobilizer system, Immobilizer system Vehicle anti-theft system - The monitor will run whenever the following DTCs are not present (Monitor disablement List)
HINT:
This table indicates the ECM monitoring status for the items in the upper columns if the DTCs in each line on the left are being set.
As for the "X" mark, when the DTC on the left is stored, detection of the DTC in the upper column is not performed.
- PROBLEM SYMPTOM CONFIRMATION
For analysis of a customer problem, try to reproduce the symptoms.
If the problem is that the transaxle does not up-shift, down-shift, or the shift point is too high or too low, conduct the following road test referring to the automatic shift schedule and simulate the problem symptoms.
- ROAD TEST NOTE: Perform the test at the Automatic Transmission Fluid (ATF) 50 to 80°C (122 to 176°F) in the normal operation.
- D position test:
Move the shift lever into the D position and fully depress the accelerator pedal to check the following points.
- Check the up-shift operation.
Check if 1 --> 2, 2 --> 3 and 3 --> O/D up-shifts take place and if the shift points conform to the automatic shift schedule (see SERVICE DATA ).
HINT:
- O/D Gear Up-shift Prohibition Control (1. Coolant temperature is 60°C (140°F) or less. 2. There is a 10 km/h (6 mph) difference between the set speed of the cruise control and the actual vehicle speed.)
- O/D Gear Lock-up Prohibition Control (1. Brake pedal is depressed. 2. Coolant temperature is 60°C (140 °F) or less.)
- Check for abnormal shock and slip at the up-shifts.
- Check for abnormal noises and vibration.
Drive in the D position lock-up and the O/D gear to check for abnormal noises and vibration.
HINT:
Check the cause of abnormal noises and vibration very thoroughly as it could be due to loss of balance in the differential or torque converter clutch, etc.
- Check the kick-down operation.
While driving the vehicle in the D position, 2nd, 3rd or O/D gears, check if the 2 --> 1, 3 --> 2, and O/D --> 3 kick-downs take place and if the shift points conform to the automatic shift schedule (see SERVICE DATA ).
- Check for abnormal shock and slip at the kick-downs.
- Check the lock-up mechanism.
- Drive the vehicle in the D position or O/D gear, at a steady speed (lock-up ON) of about 70 km/h (43 mph).
- Lightly depress the accelerator pedal and check that the engine speed does not change abruptly.
If there is a big jump in the engine speed, there is no lock-up.
- Check the up-shift operation.
- 2 position test:
Move the shift lever into the 2 position and fully depress the accelerator pedal to check the following points.
- Check the up-shift operation.
Check if the 1 --> 2 up-shift takes place and if the shift point conforms to the automatic shift schedule (see SERVICE DATA ).
HINT:
There is no O/D up-shift and lock-up in the 2 position.
- Check the engine braking.
While driving the vehicle in the 2 position and 2nd gear, release the accelerator pedal and check the engine braking effect.
- Check for abnormal noises during acceleration and deceleration, and for abnormal shock at the up-shift and the down-shift.
- Check the up-shift operation.
- L position test:
Move the shift lever into the L position and fully depress the accelerator pedal to check the following points.
- Check that there is no up-shift.
While running the vehicle in the L position, check that there is no up-shift to the 2nd gear.
- Check the engine braking.
While running the vehicle in the L position, release the accelerator pedal and check the engine braking effect.
- Check for abnormal noises during acceleration and deceleration.
- Check that there is no up-shift.
- R position test:
Move the shift lever into the R position and lightly depress the accelerator pedal and check that the vehicle moves backward without any abnormal noise or vibration.
CAUTION: Before conducting this test, ensure that the test area is free from people and obstruction. - P position test:
Stop the vehicle on a grade (more than 5°). After shifting into the P position, release the parking brake. Then, check if the parking lock pawl holds the vehicle in place.
- D position test:
- BASIC INSPECTION
- Check the fluid level.
HINT:
- Drive the vehicle until the engine and transmission become the normal operating temperature.
Normal operating temperature
(Fluid temperature): 70 to 80°C (158 to 176°F)
- Only use the COOL range on the dipstick as a rough reference when the ATF is replaced or the engine does not run.
- Park the vehicle on a level surface and apply the parking brake.
- With the engine idling and the brake pedal depressed, shift the shift lever into all positions from P to L and put it back to the P position.
- Pull out the dipstick and wipe it clean.
- Push it back fully into the pipe.
- Pull it out and check that the fluid level is in the HOT range.
If the level is not within the range, add new ATF.
ATF: T-IV
NOTE: Do not overfill. - Drive the vehicle until the engine and transmission become the normal operating temperature.
- Check the ATF condition.
If the ATF smells burnt or the color is black, replace it.
- Replace the ATF.
- Remove the drain plug and drain the ATF.
- Reinstall the drain plug securely.
- With the engine stopped, add new ATF through the oil filler pipe.
ATF: T-IV
Capacity: 2.2 liters (2.3 US qts, 2.0 lmp. qts)
- Start the engine and move the shift lever into all positions from P to L, and then move it into the P position.
- With the engine idling, check the fluid level. Add fluid up to the COOL level on the dipstick.
- Check the fluid level at the normal operating temperature, 70 to 80°C (158 to 176°F), and add if necessary.
NOTE: Do not overfill. - Check the fluid leaks.
If there are leaks, it is necessary to repair or replace the O-rings, the gasket, the oil seals, the plugs or the other parts.
- Inspect and adjust the shift lever position.
When moving the shift lever from the N position to the other positions, check that the lever can be shifted smoothly and accurately to each position and that the position indicator correctly indicates the position.
If the indicator is not aligned with the correct position, carry out the following adjustment procedures.
- Loosen the nut on the control shaft lever.
- Push the control shaft fully rearward.
- Return the control shaft lever by 2 notches.
- Move the shift lever to the N position.
- While holding the shift lever lightly toward the R position, adjust the control lever nut.
- Tighten the control shaft lever nut.
- Start the engine and make sure that the vehicle moves forward when moving the shift lever from the N to P position, and rearward when moving the shift lever to the R position.
Torque: 12.5 N.m (130 kgf.cm, 9 ft.lbf)
- Inspect and adjust the park/neutral position.
If the engine does not start at the P and N positions, carry out the following adjustment procedure.
- Loosen the park/neutral position switch bolt and move the shift lever to the N position.
- Align the groove with the neutral basic line.
- Tighten the bolt at the position.
Torque: 13 N.m (130 kgf.cm, 10 ft-lbf)
- For further inspection of the park/neutral position switch (See DTC P0705: TRANSMISSION RANGE SENSOR CIRCUIT MALFUNCTION (PRNDL INPUT); DTC P0850: * PARK/NEUTRAL SWITCH INPUT CIRCUIT ).
- Check the idle speed.
Connect the OBD II scan tool or the hand-held tester to the DLC3 and inspect the idle speed.
Idle speed: 700 +/- 50 rpm (in the N position and air conditioner OFF)
- Check the fluid level.
- MECHANICAL SYSTEM TESTS
- Check the stall speed.
This test checks the overall performance of the transmission and engine by measuring the stall speed in the D and R positions.
NOTE:- Perform the test at the normal operating temperature of the ATF: 50 to 80°C (122 to 176°F).
- Do not run this test continuously for more than 5 seconds.
- To ensure safety, perform this test in a wide, clear and level area which provides good traction.
- The test should always be carried out in pairs. One technician should observe the conditions of the wheels or chocks outside the vehicle while the other is performing the test.
- Chock the 4 wheels.
- Connect the scan tool (OBD II scan tool or the hand-held tester) to the DLC3.
- Fully apply the parking brake.
- Keep the brake pedal depressed firmly with your left foot.
- Start the engine.
- Move the shift lever into the D position. Fully depress all the way down the accelerator pedal with your right foot. Quickly read the stall speed at this time.
Stall speed: 2,250 +/- 150 rpm
- Conduct the same test in the R position.
Stall speed: 2,250 +/- 150 rpm
Evaluation:
- Measure the time lag.
When the shift lever is moved while the engine is idling, there will be a certain time lapse or time lag before the shock can be felt. This is used for checking the condition of the O/D direct clutch, the forward clutch, and the 1st and reverse brake.
NOTE:- Conduct the test at the normal operating temperature of the ATF: 50 to 80°C (122 to 176°F).
- Be sure to allow 1 minute interval between the tests.
- Perform measurement 3 times and take the average value.
- Connect the OBD II scan tool or the hand-held tester to the DLC3.
- Fully apply the parking brake.
- Start the engine and check the idle speed.
Idle speed: 700 Ω 50 rpm (in the N position and the air conditioner OFF)
- Move the shift lever from the N to D position. Using a stop watch, measure the time from the lever is moved until the shock is felt.
Time lag at N to D: Less than 1.2 seconds
- In the same manner, measure the time lag at N to R.
Time lag at N to R: Less than 1.5 seconds
Evaluation (if the N to D or N to R is longer than that specified):
- Check the stall speed.
- HYDRAULIC TEST
Measure the line pressure.
NOTE:- Perform the test at the normal operating temperature of the ATF: 50 to 80°C (122 to 176°F).
- The line pressure test should always be carried out in pairs. One technician should observe the conditions of the wheels or chocks outside the vehicle while the other is conducting the test.
- Be careful to prevent the SST's hose from interfering with the exhaust pipe.
- Warm up the ATF.
- Remove the test plug on front left side of the transmission case front left side and connect the SST.
SST 09992-00095 (09992-00151, 09992-00271)
- Fully apply the parking brake and chock the 4 wheels.
- Start the engine and check the idle speed.
- Keep the brake pedal depressed firmly with your left foot.
- Measure the line pressure while the engine is idling.
- Depress the accelerator pedal all the way down. Quickly read the highest line pressure when the engine speed reaches the specified stall speed (in the mechanical system tests).NOTE: Release the accelerator pedal and perform a stop test if the rear wheels begin to rotate before the engine speed reaches the specified stall speed.
- In the same manner, perform the test in the R position.
Specified line pressure (5VZ-FE):
CONDITION & POSITION SPECIFICATIONCondition D Position R Position Idling 380 to 440 kPa (3.9 to 4.5 kgf/cm2 , 51 to 64 psi) 600 to 695 kPa (6.1 to 7.1 kgf/cm2 , 87 to 101 psi) Stall 1,090 to 1,225 kPa (11.1 to 12.5 kgf/cm2 , 158 to 178 psi) 1,460 to 1,795 kPa (14.9 to 18.3 kgf/cm2 , 212 to 260 psi) Specified line pressure (2UZ-FE):
CONDITION & POSITION SPECIFICATIONCondition D Position R Position Idling 480 to 540 kPa (4.9 to 5.5 kgf/cm2 , 70 to 78 psi) 695 to 795 kPa (7.1 to 8.1 kgf/cm2 , 101 to 115 psi) Stall 1,360 to 1,500 kPa (13.9 to 15.3 kgf/cm2 , 197 to 21 8 psi) 1,735 to 2,070 kPa (17.7 to 21.1 kgf/cm2 , 252 to 300 psi) If the measured pressures are not up to the specified values, recheck the throttle cable adjustment and retest.
Evaluation
- MANUAL SHIFTING TEST
HINT:
With this test, if the trouble occurs in the electrical circuit or there is a mechanical problem in the transmission can be determined.
- Disconnect the solenoid wire.
- Inspect the manual driving operation.
Check that the shift and gear positions correspond to the table below.
SHIFT & GEAR POSITIONShift Position Gear Position D O/D 2 3rd L 1st R Reverse P Pawl Lock HINT:
If the L, 2 and D and the gear positions are difficult to be distinguished, perform the manual shifting test. While driving, move the shift lever through the L, 2 and D positions. Check that the changed gear corresponds to the shift position.
If any abnormality is found during the manual shifting test, the problem is in the transmission itself.
- Connect the solenoid wire.
- Clear the DTC (see PRE-CHECK ).
- RESET MEMORY CAUTION: Perform the RESET MEMORY (AT initialization) when replacing the automatic transaxle assembly, engine assembly or the ECM.NOTE: Hand-held tester only
HINT:
The ECM memorizes the condition that the ECM controls the automatic transaxle assembly and engine assembly according to their characteristics. Therefore, when the automatic transaxle assembly, engine assembly or ECM has been replaced, it is necessary to reset the memory so that the ECM can memorize new information. The reset procedure is as follows.
- Turn the ignition switch OFF.
- Connect the hand-held tester to the DLC3.
- Turn the ignition switch ON and turn the hand-held tester main switch on.
- Enter the following menus: DIAGNOSIS / ENHANCED OBD II.
- Perform the reset memory procedure from the ENGINE menu.
CAUTION: After performing the RESET MEMORY, be sure to perform the ROAD TEST described earlier in this section.