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Back Window Glass: Installation

  1. INSTALL BACK WINDOW GLASS STOPPER NO. 2 
    1. Coat the installation part of the stopper with Primer G.
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Dispose of any excess Primer G.
      • Do not apply too much Primer G.
    2. Install 2 new stoppers to the glass as shown in Fig 1.
      Fig 1: Installing Back Window Glass Stopper No. 2
      G04379171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Specification 

      BACK WINDOW GLASS AREA MEASUREMENT

      Area Measurement
      A 12.5 mm (0.492 in.)
      B 50.0 mm (1.968 in.)
  2. INSTALL BACK WINDOW GLASS STOPPER NO. 1 
    1. Install 2 new stoppers to the vehicle body as shown in Fig 2.
    Fig 2: Installing Stoppers To Vehicle Body
    G04379172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BACK WINDOW MOULDING OUTSIDE UPPER 
    1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Dispose of any excess Primer G.
      • Do not apply too much Primer G.
    2. Install the moulding.
  4. INSTALL BACK WINDOW GLASS 
    1. Position the glass.
      1. Using a suction cup, place the glass in the correct position.
      2. Check that the whole contact surface of the glass rim perfectly even.
      3. Place reference marks on the glass and vehicle body.
        NOTE: Check that the stoppers are attached to the vehicle body correctly.

        HINT:

        When reusing the glass, check and correct the reference mark positions.

      4. Using a suction cup, remove the glass.
      Fig 3: Positioning Glass
      G04379173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brush, coat the exposed areas of the vehicle body, where all adhesive has been removed with Primer M.
      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Do not coat the area adhesive is still remaining with Primer M.
      • Dispose of any excess Primer M.
      • Do not apply too much Primer M.
    3. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer M.
      Fig 4: Coating Edge Of Glass And Contact Surface With Primer M
      G04379174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If a non-specified area is coated by accident, wipe off the primer with a clean a piece of cloth before it dries out.

      NOTE:
      • Allow the primer coating to dry for 3 minutes or more.
      • Dispose of any excess Primer M.
      • Do not apply too much Primer M.
    4. Apply adhesive.

      Adhesive: 

      Part No. 08850-00801 or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in Fig 5.

        HINT:

        After cutting off the tip, use adhesive within the time described in USAGE TIME FRAME REFERENCE  .

        Usage time frame 

        USAGE TIME FRAME REFERENCE

        Temperature Usage time frame
        35°C(95°F) 15 minutes
        20°C(68°F) 1 hour 40 minutes
        5°C(41°F) 8 hours
      2. Load a sealer gun with the cartridge.
      3. Coat the glass with adhesive as shown in Fig 5.

        Specification 

        GLASS AREA MEASUREMENT

        Area Measurement
        a 8.0 mm (0.315 in.)
        b 12.0 mm (0.472 in.)
        c 7.0 mm (0.275 in.)
        Fig 5: Applying Adhesive On Glass
        G04379175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the glass.
      1. Using a suction cup, position the glass so that the reference marks are aligned. Press it in gently along the rim.
        Fig 6: Installing Glass
        G04379176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the stoppers are attached to the vehicle body correctly.
        • Check that there is a small gap between the vehicle body and glass.
      2. Lightly press the front surface of the glass to ensure that the glass is securely fit to the vehicle body.
      3. Using a scraper, remove any excess adhesive.

        HINT:

        Make sure that adhesive is applied up to the glass rim.

        NOTE: The vehicle should not be driven until the time indicated in TEMPERATURE AND MINIMUM TIME DESCRIPTION  has elapsed after applying adhesive.
        Fig 7: Removing Excess Adhesive
        G04379177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Minimum time 

        TEMPERATURE AND MINIMUM TIME DESCRIPTION

        Temperature Minimum time prior to driving vehicle
        35°C(95°F) 1 hour 30 minutes
        20°C(68°F) 5 hours
        5°C(41°F) 24 hours
  5. INSPECT FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  6. INSTALL ROOF HEADLINING ASSY 
  7. INSTALL REAR ROOM LIGHT ASSEMBLY 
  8. INSTALL ASSIST GRIP SUB-ASSEMBLY 
  9. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY 
  10. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER RH (See  INSTALLATION  ) 
  11. INSTALL ROOF SIDE GARNISH ASSEMBLY INNER LH (See  INSTALLATION  ) 
  12. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH 
  13. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 
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