Charging System (1ZZ-FE): Generator: Disassembly

SST 09820-63010 (09820-06010, 09820-06020) 

HINT:

1. Hold SST 1-A with a torque wrench, then tighten SST 1-B counterclockwise to the specified torque.

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

   NOTE: Securely fix SST on the generator rotor shaft.
   Fig 1: Tightening SST 1-B Counterclockwise To Specified Torque

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Clamp SST 2 in a vise.
3. Insert SST 1-A and B into SST 2, then attach the pulley nut to SST 2.
   Fig 2: Attaching Pulley Nut To SST 2

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.
   NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than a half turn.
5. Remove the generator from SST 2.
   Fig 3: Turning SST 1-A And Loosening Pulley Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Turn SST 1-B, then remove SST 1-A and B.
7. Remove the pulley nut, then remove the generator pulley.

1. Remove the nut, then remove the terminal insulator.
2. Remove the screw and nut, then remove the terminal plate.
3. Remove the 2 nuts, then remove the rear end cover.
4. Remove the generator brush cover from the generator brush holder.
   Fig 4: Removing SST 1-A And B

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the 2 screws, then remove the generator brush holder.
6. Remove the generator plate seal from the generator rectifier end frame.

1. Remove the 3 screws, then remove the generator regulator.

1. Remove the 4 screws, then remove the generator holder with rectifier.

1. Remove the 4 terminal insulators from the generator rectifier end frame.
2. Remove the 4 nuts and generator cord clip.
3. Using SST, remove the generator rectifier end frame.

   SST 09286-46011 

1. Remove the generator washer from the generator rotor.
2. Remove the generator rotor from the generator drive end frame.
   Fig 5: Removing Generator Rectifier End Frame

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002