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Inspection Procedure

HINT:

When using intelligent tester: 

  1. READ VALUE OF INTELLIGENT TESTER (THROTTLE VALVE OPENING PERCENTAGE) 
    1. Connect an intelligent tester to the DLC3.
    2. Turn the ignition switch to ON and turn the tester ON.
    3. Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DATA LIST / ETCS / THROTTLE POS.
    4. Read the value displayed on the tester when the accelerator pedal is released and depressed.

      Result 

      RESULT

      Throttle Valve Opening Angle (%) Proceed to
      0 (constant) A
      From approximately 0 to 75 B
      Approximately 100 (constant) C

    B : CHECK INTERMITTENT PROBLEMS 

    C : Go to step   4 

    Fig 1: Identifying Accelerator Pedal Positions
    G04460167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    A : Go to next step 

  2. INSPECT THROTTLE POSITION SENSOR 
    1. Disconnect the T1 Throttle Position (TP) sensor connector.
    2. Measure the resistance between the terminals of the TP sensor.

      Standard resistance 

      TESTER CONNECTIONS - SPECIFIED CONDITIONS (1 OF 2)

      Tester Connections Throttle Valve Positions Specified Conditions
      VC (T1-1) - E2 (T1-2) - Between 2.5 k and 6.0 k
      VTA (T1-3) - E2 (T1-2) Fully closed Between 0.2 k and 5.7 k
      VTA (T1-3) - E2 (T1-2) Fully open Between 2.0 k and 10.2 k
    3. Reconnect the TP sensor connector.

    NG : REPLACE THROTTLE POSITION SENSOR 

    Fig 2: Inspecting Throttle Position Sensor
    G04460168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : GO TO NEXT STEP 

  3. CHECK HARNESS AND CONNECTOR (ECM - THROTTLE POSITION SENSOR) 
    1. Disconnect the E3 ECM connector.
    2. Measure the resistance between the terminals of the ECM connector.

      Standard resistance 

      TESTER CONNECTIONS - SPECIFIED CONDITIONS (2 OF 2)

      Tester Connections Throttle Valve Positions Specified Conditions
      VC (E3-18) - E2 (E3-28) - Between 2.5 k and 6.0 k
      VTA (E3-21) - E2 (E3-28) Fully closed Between 0.2 k and 5.7 k
      VTA (E3-21) - E2 (E3-28) Fully open Between 2.0 k and 10.2 k
    3. Check the resistance.

      Standard resistance (Check for short) 

      TESTER CONNECTIONS - SPECIFIED CONDITIONS (CHECK FOR SHORT)

      Tester Connections Specified Conditions
      VC (E3-18) - Body ground 10 k or higher
      VTA (E3-28) - Body ground 10 k or higher
    4. Reconnect the ECM connector.

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 3: Checking Harness And Connector (ECM - Throttle Position Sensor)
    G04460169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : REPLACE ECM 

  4. INSPECT THROTTLE POSITION SENSOR 
    1. Disconnect the T1 TP sensor connector.
    2. Measure the resistance between the terminals of the TP sensor.

      Standard resistance 

      TESTER CONNECTIONS - SPECIFIED CONDITIONS

      Tester Connections Throttle Valve Positions Specified Conditions
      VC (T1-1) - E2 (T1-2) - Between 2.5 k and 6.0 k
      VTA (T1-3) - E2 (T1-2) Fully closed Between 0.2 k and 5.7 k
      VTA (T1-3) - E2 (T1-2) Fully open Between 2.0 k and 10.2 k
    3. Reconnect the TP sensor connector.

    NG : REPLACE THROTTLE POSITION SENSOR 

    Fig 4: Inspecting Throttle Position Sensor
    G04460170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : GO TO NEXT STEP 

  5. CHECK HARNESS AND CONNECTOR (ECM - THROTTLE POSITION SENSOR) 
    1. Disconnect the E3 ECM connector.
    2. Disconnect the T1 TP sensor connector.
    3. Check the resistance.

      Standard resistance (Check for open) 

      TESTER CONNECTIONS - SPECIFIED CONDITIONS (CHECK FOR OPEN)

      Tester Connections Specified Conditions
      VC (T1-1) - VC (E3-18) Below 1
      VTA (T1-3) - VTA (E3-21) Below 1
      E2 (T1-2) - E2 (E3-28) Below 1

      Standard resistance (Check for short) 

      TESTER CONNECTIONS - SPECIFIED CONDITIONS (CHECK FOR SHORT)

      Tester Connections Specified Conditions
      VC (T1-1) or VC (E3-18) - Body ground 10 k or higher
      VTA (T1-3) or VTA (E3-21) - Body ground 10 k or higher
    4. Reconnect the TP sensor connector.
    5. Reconnect the ECM connector.

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 5: Checking Harness And Connector (ECM - Throttle Position Sensor)
    G04460171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : REPLACE ECM 

When Using OBD II Scan Tool: 

  1. INSPECT THROTTLE POSITION SENSOR 
    1. Disconnect the T1 Throttle Position (TP) sensor connector.
    2. Measure the resistance between the terminals of the TP sensor.

      Standard resistance 

      TESTER CONNECTIONS - SPECIFIED CONDITIONS (1 OF 2)

      Tester Connections Throttle Valve Positions Specified Conditions
      VC (T1-1) - E2 (T1-2) - Between 2.5 k and 6.0 k
      VTA (T1-3) - E2 (T1-2) Fully closed Between 0.2 k and 5.7 k
      VTA (T1-3) - E2 (T1-2) Fully open Between 2.0 k and 10.2 k
    3. Reconnect the TP sensor connector.

    NG : REPLACE THROTTLE POSITION SENSOR 

    Fig 6: Inspecting Throttle Position Sensor
    G04460172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : GO TO NEXT STEP 

  2. CHECK HARNESS AND CONNECTOR (THROTTLE POSITION SENSOR - ECM) 
    1. Disconnect the E3 ECM connector.
    2. Measure the resistance between the terminals of the ECM connector.

      Standard resistance 

      TESTER CONNECTIONS - SPECIFIED CONDITIONS (2 OF 2)

      Tester Connections Throttle Valve Positions Specified Conditions
      VC (E3-18) - E2 (E3-28) - Between 2.5 k and 6.0 k
      VTA (E3-21) - E2 (E3-28) Fully closed Between 0.2 k and 5.7 k
      VTA (E3-21) - E2 (E3-28) Fully open Between 2.0 k and 10.2 k
    3. Check the resistance.

      Standard resistance (Check for short) 

      TESTER CONNECTIONS - SPECIFIED CONDITIONS (CHECK FOR SHORT)

      Tester Connections Specified Conditions
      VC (E3-18) - Body ground 10 k or higher
      VTA (E3-28) - Body ground 10 k or higher
    4. Reconnect the ECM connector.

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 7: Checking Harness And Connector (Throttle Position Sensor - ECM)
    G04460173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : REPLACE ECM