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Air Conditioning: Condenser: Installation

  1. INSTALL W/RECEIVER CONDENSER ASSEMBLY 
    1. Install the w/receiver condenser assembly with the 2 bolts.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      HINT:

      If the condenser is replaced with a new one, add compressor oil to the new condenser.

      Capacity: 40cc (1.4 fl. oz.) 

      Compressor oil: ND-8 or equivalent 

      Fig 1: Installing W/Receiver Condenser Assembly
      G05236298Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 radiator upper supports with the 2 bolts.
  2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the attached vinyl tape from the hose and connecting part of the w/receive condenser assembly.
    2. Sufficiently apply compressor oil to the new O-ring and hose joint.

      Compressor oil: ND-OIL 8 or equivalent 

    3. Install an O-ring to the discharge hose sub-assembly.
      Fig 2: Locating Radiator Upper Supports
      G05236290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the discharge hose sub-assembly to the w/ receive condenser assembly with the bolt.

      Torque: 5.4 N*m (54 kgf*cm, 48 in.*lbf) 

  3. INSTALL AIR CONDITIONING TUBE ASSEMBLY 
    1. Remove the attached vinyl tape from the pipe and connecting part of the w/receive condenser assembly.
    2. Sufficiently apply compressor oil to the new O-ring and pipe joint.

      Compressor oil: ND-OIL 8 or equivalent 

      Fig 3: Locating Discharge Hose Sub-Assembly
      G05236289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install an O-ring to the cooler refrigerant liquid pipe A.
    4. Install the cooler refrigerant liquid pipe A to the w/ receive condenser assembly with the bolt.

      Torque: 5.4 N*m (54 kgf*cm, 48 in.*lbf) 

  4. CHARGE REFRIGERANT (See  REFRIGERANT LINE   ) 
  5. WARM UP ENGINE 
  6. INSPECT LEAKAGE OF REFRIGERANT (See  REFRIGERANT LINE   ) 
    Fig 4: Locating Air Conditioning Tube Assembly
    G05236288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002