Input Shaft: Disassembly

INSPECT 4TH GEAR THRUST CLEARANCE (See INSPECTION )
INSPECT 3RD GEAR THRUST CLEARANCE (See INSPECTION )
INSPECT 4TH GEAR RADIAL CLEARANCE (See INSPECTION )
INSPECT 3RD GEAR RADIAL CLEARANCE (See INSPECTION )
REMOVE 4TH GEAR
1. Using 2 screwdrivers and a hammer, tap out the snap ring.
  HINT:
  
  Use a shop rag or piece of cloth to keep the snap ring from flying.
  
  Fig 1: Removing 4Th Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, remove the input shaft rear radial ball bearing and 4th gear from the input shaft.
  SST 09950-00020
  NOTE:
  - Do not tighten SST excessively.
  - Support the input shaft assembly by hand so that it will not be dropped off.
    
    Fig 2: Identifying Input Shaft Rear Radial Ball Bearing And 4Th Gear From Input Shaft
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE 4TH GEAR NEEDLE ROLLER BEARING
1. Remove the 4th gear needle roller bearing and 4th gear bearing spacer from the input shaft.
  
  Fig 3: Identifying 4Th Gear Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE 4TH GEAR SYNCHRONIZER RING
1. Remove the 4th gear synchronizer ring from the transmission clutch hub No. 2.
  
  Fig 4: Identifying 4Th Gear Synchronizer Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE 3RD GEAR
1. Using 2 screwdrivers and a hammer, tap out the snap ring.
  HINT:
  
  Use a shop rag or piece of cloth to keep the snap ring from flying.
  
  Fig 5: Removing Clutch Hub No. 2 Setting Shaft Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, remove the transmission clutch hub No. 2 and 3rd gear from the input shaft.
  SST 09950-00020
  NOTE:
  - Do not tighten SST excessively.
  - Support the input shaft by hand so that it will not be dropped off.
    
    Fig 6: Removing 3Rd Gear
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE 3RD GEAR SYNCHRONIZER RING
1. Remove the 3rd gear synchronizer ring from the 3rd gear.
  
  Fig 7: Removing 3Rd Gear Synchronizer Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE 3RD GEAR NEEDLE ROLLER BEARING
1. Remove the 3rd gear needle roller bearing from the input shaft.
  
  Fig 8: Removing 3Rd Gear Needle Roller Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TRANSMISSION HUB SLEEVE NO. 2
1. Remove the transmission hub sleeve No. 2, 3 shifting key No. 2 and 3 shifting key spring No. 2 from the transmission clutch hub No. 2.
  HINT:
  
  Using a shop rag or piece of cloth to prevent the shifting key and shifting key spring from being scattered.
  
  Fig 9: Removing Transmission Hub Sleeve No.2
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT INPUT SHAFT (See INSPECTION )
INSPECT 4TH GEAR (See INSPECTION )
INSPECT 3RD GEAR (See INSPECTION )
INSPECT 4TH GEAR SYNCHRONIZER RING (See INSPECTION )
INSPECT 3RD GEAR SYNCHRONIZER RING (See INSPECTION )
INSPECT TRANSMISSION HUB SLEEVE NO. 2 (See INSPECTION )