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Inspection Procedure

NOTE: When replacing the brake actuator assembly, perform zero point calibration (See CALIBRATION ).
  1. CHECK CAN COMMUNICATION SYSTEM 
    1. Check if a CAN communication system DTC is output (See DIAGNOSIS SYSTEM ).

    Result 

    RESULT CHART

    Result Proceed to
    DTC is not output A
    DTC is output B

    B: INSPECT CAN COMMUNICATION SYSTEM  (See HOW TO PROCEED WITH TROUBLESHOOTING )

    A: Go to next step 

  2. CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED 
    1. Check if the skid control ECU connector is securely connected.

      OK: 

      The connector is securely connected. 

    NG: CONNECT CONNECTOR TO ECU CORRECTLY 

    OK: Go to next step 

  3. CHECK BATTERY 
    1. Check the battery voltage.

      Standard Voltage: 

      11 to 14 V 

    Result 

    RESULT CHART

    Result Proceed to
    OK A
    NG (for 2AZ-FE) B
    NG (for 2ZR-FE) C

    B: CHECK OR REPLACE CHARGING SYSTEM OR BATTERY (for 2AZ-FE)  (See PROBLEM SYMPTOMS TABLE )

    C: CHECK OR REPLACE CHARGING SYSTEM OR BATTERY (for 2ZR-FE)  (See PROBLEM SYMPTOMS TABLE )

    A: Go to next step 

  4. INSPECT SKID CONTROL ECU (CSW TERMINAL) 
    1. Disconnect the skid control ECU connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Condition Switch Condition Specified Condition
      A66-30 (CSW) - Body ground VSC OFF switch OFF (Not pressed) 10 kΩ or higher

    NG:  GO TO STEP  6

    Fig 1: Identifying Skid Control ECU Connector Terminals
    G06013986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step 

  5. INSPECT COMBINATION METER ASSEMBLY 
    1. Reconnect the skid control ECU connector.
    2. Perform the Active Test of the combination meter (meter CPU) using the Techstream (See DATA LIST / ACTIVE TEST ).
    3. Check the combination meter.

      OK: 

      The VSC OFF indicator light turns on or off in accordance with the Techstream operation. 

      HINT:

      If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part (See PROBLEM SYMPTOMS TABLE ).

    NG: REPLACE COMBINATION METER ASSEMBLY  (See COMBINATION METER )

    OK: REPLACE BRAKE ACTUATOR ASSEMBLY  (See REMOVAL )

  6. INSPECT VSC OFF SWITCH 
    1. Disconnect the VSC OFF switch connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Switch Condition Specified Condition
      6 (+) - 3 (E) Switch is pushed in Below 25 Ω
      6 (+) - 3 (E) Switch is not pushed in 10 kΩ or higher

    NG: REPLACE VSC OFF SWITCH  (See VSC OFF SWITCH (W/ VSC) )

    Fig 2: Inspecting VSC OFF Switch
    G05417779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step 

  7. CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - VSC OFF SWITCH) 
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance 

      TESTER CONNECTION SPECIFIED CONDITION CHART

      Tester Connection Condition Specified Condition
      A66-30 (CSW) - E47-6 (+) Always Below 1 Ω
      A66-30 (CSW) - Body ground Always 10 kΩ or higher
      E47-3 (E) - Body ground Always Below 1 Ω

      HINT:

      If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step (See PROBLEM SYMPTOMS TABLE ).

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 3: Identifying Skid Control ECU And VSC OFF Switch Connector Terminals
    G06013988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: REPLACE BRAKE ACTUATOR ASSEMBLY  (See REMOVAL )