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Repair Instruction: Precaution: Precaution

  1. BASIC REPAIR HINT 
    1. HINTS ON OPERATIONS
      Fig 1: Precautions, Preparations & Helpful Hints In Repair Operations
      GTY217583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1 Attire
      • Always wear a clean uniform.
      • Hat and safety shoes must be worn.
      2 Vehicle protection Prepare a grille cover, fender cover, seat cover and floor mat before starting the operation.
      3 Safety operation
      • When working with 2 or more persons, be sure to check safety for one another.
      • When working with the engine running, make sure to provide ventilation for exhaust fumes in the workshop.
      • If working on high temperature, high pressure, rotating, moving, or vibrating parts, wear appropriate safety equipment and take extra care not to injure yourself or others.
      • When jacking up the vehicle, be sure to support the specified location with a safety stand.
      • When lifting up the vehicle, use appropriate safety equipment.
      4 Preparation of tools and measuring gauge Before starting operation, prepare a tool stand, SST, gauge, oil and parts for replacement.
      5 Removal and installation, disassembly and assembly operations
      • Diagnose with a thorough understanding of proper procedures and of the reported problem.
      • Before removing the parts, check the general condition of the assembly and for deformation and damage.
      • When the assembly is complicated, take notes. For example, note the total number of electrical connections, bolts, or hoses removed. Add matchmarks to insure reassembly of components in the original positions. Temporarily mark hoses and their fittings if needed.
      • Clean and wash the removed parts if necessary and assemble them after a thorough check.
      6 Removed parts
      • Place the removed parts in a separate box to avoid mixing them up with the new parts or contaminating the new parts.
      • For non-reusable parts such as gaskets, O-rings, and self-locking nuts, replace them with new ones as instructed in this service information.
      • Retain the removed parts for customer inspection, if requested.
    2. JACKING UP AND SUPPORTING VEHICLE
      1. Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the vehicle at the proper locations.
    3. PRECOATED PARTS
      Fig 2: Identifying Seal Lock Adhesive
      GTY101485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Precoated parts are bolts and nuts that are coated with a seal lock adhesive at the factory.
      2. If a precoated part is retightened, loosened or moved in any way, it must be recoated with the specified adhesive.
      3. When reusing a precoated part, clean off the old adhesive and dry the part with compressed air. Then apply new seal lock adhesive appropriate to that part.
      4. Some seal lock agents harden slowly. You may have to wait for the seal lock adhesive to harden.
    4. GASKETS
      1. When necessary, use a sealer on gaskets to prevent leaks.
    5. BOLTS, NUTS AND SCREWS
      1. Carefully follow all the specifications for tightening torques. Always use a torque wrench.
    6. FUSES
      Fig 3: Identifying Correct & Incorrect Fuse Condition
      GTY108767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. When inspecting a fuse, check that the wire of the fuse is not broken.
      2. If the wire of a fuse is broken, confirm that there are no shorts in its circuit.
      3. When a fuse is replaced, a fuse with the same amperage rating must be used.
        Illustration Symbol Part Name Abbreviation
        GTY101271Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101272Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        FUSE FUSE
        GTY101269Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101270Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        MEDIUM CURRENT FUSE M-FUSE
        GTY103959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        HIGH CURRENT FUSE H-FUSE
        GTY101280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        FUSIBLE LINK FL
        GTY103963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        CIRCUIT BREAKER CB
    7. CLIPS
      1. The removal and installation methods of typical clips used for vehicle body parts are shown in the table below.

        HINT: 

        If clips are damaged during work, always replace the damaged clip with a new one.

        Shape (Example) Removal/Installation
        GTY103962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove clips with clip remover or pliers.
        GTY101279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove fasteners with clip remover or screwdriver.
        GTY103961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101275Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove clips with wide scraper to prevent panel damage.
        GTY101293Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove clips by pushing center pin through and prying out shell.
        GTY101291Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY101290Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove clips by unscrewing center pin and prying out shell.
        GTY101295Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        GTY103966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Remove clips by prying out pin and then prying out shell.
    8. REMOVAL AND INSTALLATION OF VACUUM HOSES
        Fig 4: Precaution For Disconnecting Vacuum Hose
        GTY102112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. To disconnect a vacuum hose, pull and twist from the end of the hose. Do not pull from the middle of the hose as this may cause damage.
      2. Fig 5: Identifying Use Of Tags On Vacuum Hoses
        GTY103856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. When disconnecting vacuum hoses, use tags to identify where they should be reconnected.
      4. After completing any hose related repairs, double check that the vacuum hoses are properly connected. The label under the hood shows the proper layout.
      5. When using a vacuum gauge, never force the hose onto a connector that is too large. If a hose has been stretched, it may leak air. Use a step-down adapter if necessary.
    9. TORQUE WHEN USING TORQUE WRENCH WITH EXTENSION TOOL
      Fig 6: Identifying Torque Wrench Dimensions
      GTY107697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Use the formula below to calculate special torque values for situations where SST or an extension tool is combined with the torque wrench.
        Fig 7: Identifying SST Dimension
        GTY100345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Formula

        T' = L2/(L1 + L2) * T

        T' Reading of torque wrench {N*m (kgf*cm, ft.*lbf)}
        T Torque {N*m (kgf*cm, ft.*lbf)}
        L1 Length of SST or extension tool {cm (in.)}
        L2 Length of torque wrench {cm (in.)}
        NOTE:

        If an extension tool or SST is combined with a torque wrench and the wrench is used to tighten to a torque specification in this service information, the actual torque will be excessive and parts will be damaged.

  2. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER 

    The SIENNA is equipped with a Supplemental Restraint System (SRS).

    WARNING:
    • Before performing pre-disposal deployment of any SRS component, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.
    • Failure to carry out the service operations in the correct sequence could cause the SRS to unexpectedly deploy during servicing and lead to serious injury. Furthermore, if a mistake is made when servicing SRS, it is possible that the SRS may fail to operate properly. Before servicing (including removal or installation of parts, inspection or replacement), be sure to read the following service information carefully.
    1. GENERAL NOTICE
      1. As malfunctions of the SRS are difficult to confirm, the Diagnostic Trouble Codes (DTCs) become the most important source of information when troubleshooting. When troubleshooting the SRS, always check the DTCs before disconnecting the battery.
      2. Work must be started at least 90 seconds after the ignition switch is turned off and after the cable is disconnected from the negative (-) battery terminal.

        The SRS is equipped with a back-up power source. If work is started within 90 seconds after turning the ignition switch off and disconnecting the cable from the negative (-) battery terminal, the SRS may deploy.

        When the cable is disconnected from the negative (-) battery terminal, clock and audio system memory is erased. Before starting work, make a note of the settings of each memory system. When work is finished, reset the clock and audio system as before.

        WARNING:

        Never use a back-up power source (battery or other) to avoid erasing system memory. The back-up power source may inadvertently power the SRS and cause it to deploy.

      3. In minor collisions where the SRS does not deploy, the steering pad, front passenger airbag assembly front seat side airbag assembly, curtain shield airbag assembly and front seat outer belt assembly should be inspected before further use of the vehicle.

        Refer toON-VEHICLE INSPECTION for steering pad)

        Refer toON-VEHICLE INSPECTION for front passenger airbag assembly)

        Refer toON-VEHICLE INSPECTION for front seat side airbag assembly)

        Refer toON-VEHICLE INSPECTION for curtain shield airbag assembly)

        Refer toDISPOSAL for front seat outer belt assembly)

      4. Never use SRS parts from another vehicle. When replacing parts, use new parts.
      5. Before repairs, remove the airbag sensor assemblies if impacts are likely to be applied to the sensor during repairs.
      6. Never disassemble and attempt to repair all airbag sensor assemblies and all airbag assemblies.
        1. Steering pad
        2. Front passenger airbag assembly
        3. Front seat side airbag assembly
        4. Curtain shield airbag assembly
        5. Front seat outer belt assembly
      7. Replace the airbag sensor assemblies and the airbag assemblies if: 1) damage has occurred from being dropped, or 2) cracks, dents or other defects in the case, bracket or connector are present.
      8. Do not directly expose the airbag sensor assembly or airbag assembly to hot air or flames.
      9. Use a voltmeter / ohmmeter with high impedance (minimum=10 kΩ) for troubleshooting electrical circuits.
      10. Information labels are attached to the SRS components. Follow the instructions on the labels.
      11. After work on the SRS is completed, check the SRS warning light.
    2. SPIRAL CABLE
      Fig 8: Identifying Mark On Spiral Cable
      GTY245774Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. The steering wheel must be fitted correctly to the steering column with the spiral cable at the neutral position, as cable disconnection and other problems may occur. Refer to the information about correct installation of the steering wheel. Refer toINSTALLATION .
    3. STEERING PAD
      1. Always place a removed or new steering pad surface upward as shown in the illustration. Placing the steering pad with the pad surface facing down could cause a serious accident if the airbag inflates. Also, do not place anything on top of the steering pad.
        Fig 9: Identifying Correct & Incorrect Position Of Steering Pad
        GTY245741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Never measure the resistance of the airbag squib. This may cause the airbag to inflate, which could cause serious injury.
        Fig 10: Identifying Precautions For Handling Airbag
        GTY226768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Grease or detergents of any kind should not be applied to the steering pad.
      4. Store the steering pad in an area where the ambient temperature is below 93°C (200°F), the humidity is not high and there is no electrical noise.
      5. When using electric welding anywhere on the vehicle, disconnect the center airbag sensor assembly connectors. These connectors contain shorting springs. This feature reduces the possibility of the airbag deploying due to current entering the squib wiring.
      6. When disposing of the vehicle or the steering pad by itself, the airbag should be deployed using SST before disposal. Refer toDISPOSAL . Activate the airbag in a safe place away from electrical noise.
    4. FRONT PASSENGER AIRBAG ASSEMBLY
      1. Always place a removed or new front passenger airbag assembly with the pad surface facing upward as shown in the illustration. Placing the airbag assembly with the airbag inflation direction facing down could cause a serious accident if the airbag inflates.
        Fig 11: Identifying Correct And Wrong Procedure For Front Passenger Airbag Assembly
        GTY226619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Never measure the resistance of the airbag squib. This may cause the airbag to inflate, which could cause serious injury.
        Fig 12: Precautions For Airbag Handling Procedures
        GTY215377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Grease or detergents of any kind should not be applied to the front passenger airbag assembly.
      4. Store the airbag assembly in an area where the ambient temperature is below 93°C (200°F), the humidity is not high and there is no electrical noise.
      5. When using electric welding anywhere on the vehicle, disconnect the center airbag sensor assembly connectors. These connectors contain shorting springs. This feature reduces the possibility of the airbag deploying due to current entering the squib wiring.
      6. When disposing of the vehicle or the airbag assembly unit by itself, the airbag should be deployed using SST before disposal. Refer toDISPOSAL . Activate in a safe place, away from electrical noise.
    5. FRONT SEAT SIDE AIRBAG ASSEMBLY
      1. Always place a removed or new front seat airbag assembly with the airbag inflation direction facing upward. Placing the airbag assembly with the airbag inflation direction facing downward could cause a serious accident if the airbag deploys.
      2. Never measure the resistance of the airbag squib (This may cause the airbag to inflate, which is very dangerous).
      3. Grease should not be applied to the front seat airbag assembly, and the airbag door should not be cleaned with detergents of any kind.
      4. Store the airbag assembly where the ambient temperature remains below 93°C (200°F), without high humidity and away from electrical noise.
      5. When using electric welding, disconnect the center airbag sensor assembly connector installed on the assembly before starting work.
      6. When disposing of a vehicle or the airbag assembly unit, the airbag should be deployed using SST before disposal. Refer toDISPOSAL .

        Activate in a safe place away from electrical noise.

        Fig 13: Identifying Airbag Handling Precautions Example
        GTY245773Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. CURTAIN SHIELD AIRBAG ASSEMBLY
      1. Always place the removed or new curtain shield airbag assembly in a clear plastic bag, and keep it in a safe place.
        Fig 14: Identifying Curtain Shield Airbag Assembly In Clear Plastic Bag
        GTY245742Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:

        Protective bag is not re-useable.

        WARNING:

        Never disassemble the curtain shield airbag assembly.

      2. Never measure the resistance of the airbag squib (This may cause the airbag to inflate, which is very dangerous).
        Fig 15: Identifying Airbag Handling Precautions Example
        GTY245766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Grease should not be attached to the curtain shield airbag assembly, and the surface should not be cleared with detergents of any kind.
      4. Store the airbag assembly where the ambient temperature remains below 93°C (200°F), without high humidity and away from electrical noise.
      5. When using electric welding, disconnect the center airbag sensor assembly connector into the instrument panel before starting work.
      6. When disposing of a vehicle or the curtain shield airbag assembly unit, the airbag should be deployed using SST before disposal. Refer toDISPOSAL . Activate in a safe place away from electrical noise.
    7. FRONT SEAT OUTER BELT ASSEMBLY (SEAT BELT PRETENSIONER)
      1. Never measure the resistance of the front seat outer belt assembly. This may cause the pretensioner of the front seat outer belt assembly to activate, which could cause serious injury.
        Fig 16: Identifying Precautions For Seat Outer Belt
        GTY107822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Never disassemble the front seat outer belt assembly.
      3. Never install the front seat outer belt assembly on another vehicle.
      4. Store the front seat outer belt assembly in an area where the ambient temperature is below 80°C (176°F), the humidity is not high and there is no electrical noise.
      5. When using electric welding anywhere on the vehicle, disconnect the center airbag sensor assembly connectors. These connectors contain shorting springs. This feature reduces the possibility of the airbag deploying due to current entering the squib wiring.
      6. When disposing of a vehicle or the front seat outer belt assembly unit by itself, the front seat outer belt assembly should be activated before disposal. Refer toDISPOSAL . Activate in a safe place away from electrical noise.
      7. As the front seat outer belt assembly is hot after being activated, allow some time for it to cool down sufficiently before disposal. Never apply water to cool down the front seat outer belt assembly.
      8. Grease, detergents, oil or water should not be applied to the front seat outer belt assembly.
    8. CENTER AIRBAG SENSOR ASSEMBLY
      1. Never reuse an center airbag sensor assembly that has been involved in a collision where the SRS has deployed.
      2. The connectors to the center airbag sensor assembly should be connected or disconnected with the sensor placed on the floor. If the connectors are connected or disconnected while the center airbag sensor assembly is not placed on the floor, the SRS may activate.
      3. Work must be started at least 90 seconds after the ignition switch is turned off and the cable is disconnected from the negative (-) battery terminal, even if only loosening the set bolts of the center airbag sensor assembly.
    9. WIRE HARNESS AND CONNECTOR
      1. All the connectors in the system are a standard yellow color. If the SRS wire harness becomes disconnected or the connector becomes broken, repair or replace it.
  3. ELECTRONIC CONTROL 
    Fig 17: Identifying Negative Battery Cable & Terminal
    GTY107923Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. REMOVAL AND INSTALLATION OF BATTERY TERMINAL
      NOTE:

      Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

      1. Before performing electronic work, disconnect the cable from the negative (-) battery terminal to prevent component and wire damage caused by accidental short circuits.
      2. When disconnecting the cable, turn the ignition switch and headlight dimmer switch off and loosen the cable nut completely. Perform these operations without twisting or prying the cable. Then disconnect the cable.
      3. Clock settings, radio settings, audio system memory, DTCs and other data are erased when the cable is disconnected from the negative (-) battery terminal. Write down any necessary data before disconnecting the cable.
    2. HANDLING OF ELECTRONIC PARTS
      Fig 18: Precaution For Handling Of Electronic Parts
      GTY149740Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Do not open the cover or case of the ECU unless absolutely necessary. If the IC terminals are touched, the IC may be rendered inoperative by static electricity.
      2. Do not pull the wires when disconnecting electronic connectors. Pull the connector itself.
      3. Do not drop electronic components, such as sensors or relays. If they are dropped on a hard surface, they should be replaced.
      4. When cleaning the engine with steam, protect the electronic components, air filter and emission-related components from water.
      5. Never use an impact wrench to remove or install temperature switches or temperature sensors.
      6. When measuring the resistance between terminals of a wire connector, insert the tester probe carefully to prevent terminals from bending.
  4. REMOVAL AND INSTALLATION OF FUEL CONTROL PARTS 
    1. PLACE FOR REMOVING AND INSTALLING FUEL SYSTEM PARTS
      1. Work in a location with good air ventilation that does not have welders, grinders, drills, electric motors, stoves, or any other ignition sources.
      2. Never work in a pit or near a pit as vaporized fuel will collect in those places.
    2. REMOVING AND INSTALLING FUEL SYSTEM PARTS
      1. Prepare a fire extinguisher before starting the operation.
      2. To prevent static electricity, install a ground wire to the fuel changer, vehicle and fuel tank, do not spray the surrounding area with water. Be careful when performing work in this area, as the work surface will become slippery. Do not clean up gasoline spills with water, as this may cause the gasoline to spread, and possibly create a fire hazard.
      3. Avoid using electric motors, working lights and other electric equipments that can cause sparks or high temperatures.
      4. Avoid using iron hammers as they may create sparks.
      5. Dispose of fuel-contaminated cloth separately using a fire resistant container.
  5. REMOVAL AND INSTALLATION OF ENGINE INTAKE PARTS 
    Fig 19: Identifying Proper Precautions For Open Engine Intake Parts
    GTY103361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. If any metal particles enter inlet system parts, this may damage the engine.
    2. When removing and installing inlet system parts, cover the openings of the removed parts and engine openings. Use gummed tape or other suitable materials.
    3. When installing inlet system parts, check that no metal particles have entered the engine or the installed parts.
  6. HANDLING OF HOSE CLAMPS 
    Fig 20: Identifying Clamp Track & Spring Type Clamp
    GTY100652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Before removing the hose, check the clamp position so that it can be reinstalled in the same position.
    2. Replace any deformed or dented clamps with new ones.
    3. When reusing a hose, attach the clamp on the clamp track portion of the hose.
    4. For a spring type clamp, you may want to spread the tabs slightly after installation by pushing in the direction of the arrows as shown in the illustration.
  7. FOR VEHICLES EQUIPPED WITH MOBILE COMMUNICATION SYSTEMS 
    Fig 21: Identifying Mobile Communication Systems Installation Precautions
    GTY245745Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the antenna far away from the ECU and sensors of the vehicle electronic systems as possible.
    2. Install an antenna feeder at least 20 cm (7.87 in.) away from the ECU and sensors of the vehicle electronic systems. For details about ECU and sensors locations, refer to the service information on the applicable components.
    3. Keep the antenna and feeder separate from other wirings as much as possible. This will prevent signals sent from the communication equipment from affecting vehicle equipment and vice-versa.
    4. Check that the antenna and feeder are correctly adjusted.
    5. Do not install any high-powered mobile communication system.
  8. WHEN SERVICING FULL-TIME 4WD VEHICLES 

    The full-time 4WD SIENNA is equipped with the open center differential system.

    If incorrect preparations or test procedures are used, the test will not only be unsuccessful, but may be dangerous as well.

    • Therefore, before beginning any such servicing or test, be sure to check the following items:
      • Whether wheels should be touching ground or jacked up
      • Transaxle gear position
      • Maximum testing vehicle speed
      • Maximum testing time
    WARNING:
    • Never accelerate or decelerate the vehicle suddenly
    • Observe the other cautions given for each individual test
    1. Before Beginning Test

      This vehicle does not have a center diff. lock mode or 4WD (Normal) Mode to allow only the front or rear wheel to be rotated.

      The test method for this vehicle is different from that for vehicles equipped with the center diff. lock mode or 4WD (Normal) Mode, so make sure to use the correct test method.

    2. Braking Force Test
      Fig 22: Identifying Braking Force Test Procedures
      GTY245759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      (Vehicle Speed: Below 0.5 km/h or 0.3 mph)

      When performing low-speed type brake tester measurements, observe the following instructions.

      1. Position the wheels to be tested (front or rear) on the tester.
      2. Shift the transaxle shift lever to "N" position.
      3. Idle the engine, operate the brake booster and perform the test.
    3. Speedometer Test or Other Tests

      (Using Speedometer Tester or Chassis Dynamometer)

      When performing test at high speed or high load, use the methods shown below.

      Fig 23: Identifying High Speed Or High Load Tests
      GTY222813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *: This is to avoid damaging the center differential.

      NOTE:
      • Confirm that the vehicle is securely immobilized.
      • Never operate the brakes to drive the wheels or stop them suddenly.
    4. On-Vehicle Wheel Balancing
      Fig 24: Identifying On-Vehicle Wheel Balancing Test Procedures
      GTY245760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      When doing on-vehicle wheel balancing on a full-time 4WD vehicle, to prevent the wheels from rotating at different speeds in different directions from each other (which could damage the center differential), always be sure to observe the following precautions:

      1. All 4 wheels should be jacked up, clearing the ground completely.
      2. The parking brake lever should be fully released.
      3. None of the brakes should be allowed to drag.
      4. The wheels should be driven on the wheel balancer with the engine running.

        HINT: 

        When doing this, be careful of the other wheels, which will rotate at the same time.

      5. Avoid sudden acceleration, deceleration and braking.
      6. Carry out wheel balancing with the transaxle in D position.
  9. FOR VEHICLES EQUIPPED WITH TRACTION CONTROL (TRAC) SYSTEM 

    When using a 2-wheel drum tester such as a speedometer tester or chassis dynamometer, etc., or jacking up the front wheels and driving the wheels, always push in the TRAC cut ("TRAC OFF") switch and turn the TRAC system OFF.

    1. Confirm TRAC system is OFF
      Fig 25: Identifying TRAC Off Switch And Indicator Light
      GTY245743Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Press the TRAC cut ("TRAC OFF") switch.
      2. Check that the TRAC OFF indicator light comes on when the TRAC system is turned OFF by the TRAC cut switch.

        HINT: 

        The SLIP indicator light should always operate right after the engine is restarted.

      3. Begin measurements.
      4. Press the TRAC cut switch to turn the TRAC to the operative mode and check that the TRAC OFF indicator light goes off.
        Fig 26: Identifying SLIP Indicator Light
        GTY245744Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT: 

        The SLIP indicator light blinks when the TRAC system in operating.

  10. FOR VEHICLES EQUIPPED WITH VEHICLE STABILITY CONTROL (VSC) SYSTEM 
    1. Notices when using drum tester
      Fig 27: Identifying TS & CG DLC3 Connector Terminals
      GTY212341Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. When using a drum tester, be sure to start the engine with the ignition switch OFF, and connect SST to the terminals TS and CG of the DLC3 before the measurement in order to cancel the VSC operation.
        • SST: 09843-18040 
        NOTE:
        • Confirm that the VSC warning light blinks.
        • The VSC system is reset when the engine is restarted.
        • Fasten the vehicle with lock chains.
    2. Notice of related operations to VSC
      1. Do not carry out unnecessary installation and removal as it might disorder the adjustment of the parts related to the VSC.
      2. Be sure to carry out the preparation for operation and the confirmation of operation completion in accordance with the instructions of the text and when the operations related to the VSC are performed.
  11. WHEN TOWING FULL-TIME 4WD VEHICLES 
    • Use one of the methods shown below to tow the vehicle.
    • If the vehicle has trouble with the chassis or drive train, use method 1 (flat bed truck).
      Fig 28: Identifying Vehicle Towing Methods And Conditions
      GTY245761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    Do not use any towing method other than those shown above.

    • The towing methods shown below are dangerous and can damage the vehicle, so do not use them.
      Fig 29: Identifying Precautions While Towing Vehicle
      GTY245762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. FOR VEHICLE EQUIPPED WITH ELECTRONICALLY CONTROLLED BRAKE SYSTEM 
    1. When inspecting the brakes using the brake tester, the braking force of the rear wheels maybe reduced.

      When the vehicle speed is 0 Km/h (0 mph), The brake system of the vehicle limits the rear brake fluid pressure to approximately 50% of the normal brake fluid pressure when driving the vehicle, In order to reduce energy consumption.

  13. FOR VEHICLES EQUIPPED WITH CATALYTIC CONVERTER 
    WARNING:

    If a large amount of unburned gasoline or gasoline vapors flow into the converter, it may cause overheating and create a fire hazard. To prevent this, observe the following precautions:

    1. Use only unleaded gasoline.
    2. Avoid idling the engine for more than 20 minutes.
    3. Avoid performing unnecessary spark jump tests.
      1. Perform a spark jump test only when absolutely necessary. Perform this test as rapidly as possible.
      2. While testing, never race the engine.
    4. Avoid a prolonged engine compression measurement. Engine compression measurements must be performed as rapidly as possible.
    5. Do not run the engine when the fuel tank is nearly empty. This may cause the engine to misfire and create an extra load on the converter.
  14. PRECAUTION FOR COOLING FAN SYSTEM 
    NOTE:
    • When the ignition switch is turned off and the engine temperature is high, the cooling fans may operate for approximately 3 minutes.
    • After turning the ignition switch off, keep hands and objects away from the fans when they are operating.

    HINT: 

    • If all of the following are met for a certain period of time during a few minute period immediately before the engine is stopped, the electric fans will continue to operate for 3 minutes after the engine is stopped. This is performed to ensure restartability and stabilize idle speed.
      • Techstream indicates a very high coolant temperature.
      • Techstream indicates a high outside air temperature.
      • The vehicle has been driven under high load (driving on an uphill or equivalent).
    • The following sensors are used for this control:
      • Coolant temperature sensor
      • Outside air temperature sensor
      • MAF sensor
      • Vehicle speed sensors