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Engine Speed Sensor G28, Checking

Special tools and workshop equipment required 

Test requirements

Test procedure 

-- Observe safety precautions. Refer to SAFETY PRECAUTIONS 

-- Observe Clean Working Conditions. Refer to CLEAN WORKING CONDITIONS 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK .

Start diagnosis 

The Engine Speed (RPM) Sensor -G28- detects RPM and reference marks. Without an engine speed signal, the engine will not start. If the engine speed signal fails while the engine is running, the engine will stall immediately.

Function test 

-- Connect the scan tool.

-- Switch the ignition on.

-- Using the scan tool, check the engine speed:

Diagnostic text Specified value
Engine rotations per minute (RPM) Idle speed

-- Switch ignition off.

If the specified value was not obtained:

Checking internal resistance 

-- Disconnect the Engine Speed (RPM) Sensor -G28- electrical harness connector.

Fig 1: Identifying Engine Speed (RPM) Sensor G28 Electrical Harness Connector
GWWM24-0430Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Using a multimeter, check the Engine Speed (RPM) Sensor -G28- terminals 2 to 3 for resistance.

Fig 2: Checking Engine Speed (RPM) Sensor G28 Terminals 1 To 2 For Resistance
GWWM24-0431Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Specified value: 700 to 1000 Ω

-- Check Engine Speed (RPM) Sensor -G28- terminals 1 to 2 and 1 to 3 for short circuits.

Specified value: ∞ (infinity)

If any of the specified values are not obtained:

-- Replace the Engine Speed (RPM) Sensor -G28-. Refer to the Repair information.

If the specified values are obtained:

Checking wiring 

If the manufacturers test box is being used. Perform the following step.

-- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

-- Remove the Motronic Engine Control Module (ECM) -J623-. Refer to the Repair information.

-- Using a multimeter, check the Engine Speed (RPM) Sensor -G28- electrical harness connector terminals to the Motronic Engine Control Module (ECM) -J623- electrical harness connector T60 terminals for resistance.

Fig 3: Checking Engine Speed (RPM) Sensor G28 Terminals 1 To 2 For Resistance
GWWM24-0431Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Engine Speed (RPM) Sensor -G28- electrical harness connector terminals Motronic Engine Control Module (ECM) -J623- electrical harness connector T60 terminals or test box sockets
1 52
2 51
3 36

Specified value: 1.5 Ω Max.

If the specification was not obtained:

-- Check the wiring for an open, high resistance or short circuit to voltage or ground.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring:

-- Remove the Engine Speed (RPM) Sensor -G28- and check the sensor wheel for proper seating, damage and run out.

If the sensor wheel is OK:

-- Erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .

-- Perform a road test to verify repair.

If the DTC does not return:

Generate readiness code. Refer to READINESS CODE .

If the DTC does return, no malfunction is detected in the wiring and the voltage supply is OK:

-- Replace the Motronic Engine Control Module (ECM) -J623-. Refer to the Repair information.

-- Assembly is performed in the reverse of the removal.

Final procedures 

After repair work, the following work steps must be performed in the mentioned sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .