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Engine Temperature Control Module - GX33-, Checking

General Description

The Engine Temperature Control Module -GX33- combines several elements (thermostat, valves, coolant pump, etc.) into one component. Two mechanically connected rotary coolant valves (RCVs) are part of the module. The position of RCV 1 controls the coolant flow through the engine oil cooler, the cylinder head, and the main radiator. The RCV 2 controls the coolant flow through the cylinder block. The engine temperature can be adjusted to an optimum value regarding engine speed and load. In addition, the engine heat-up to optimum operating temperature is accelerated by the fact that the coolant circulation can be minimized. A position sensor detects the position of RCV 1. The monitor detects a stuck RCV. An emergency thermostat opens the main cooling circuit if the engine temperature is too high.

The Engine Temperature Control Module -GX33- contains the following components:

The Engine Temperature Control Module -GX33- components cannot be serviced separately, and they must be serviced as a unit.

Special tools and workshop equipment required 

Test requirements

Test Procedure

Step Procedure Result / Action to Take
1
  • PERFORM: Preliminary Check to verify the customers concern. Refer to PRELIMINARY CHECK .
-- Was Complaint verified?
-- YES: -- NO:
  • GATHER more information from customer about the complaint.
  • IGNITION: ON.
  • CHECK: Engine Temperature Control Module -GX33- harness connector terminals 1 to 3 for voltage.
  • IGNITION: OFF.
  • SPECIFIED VALUE: About 5.0 V.
-- Was Value obtained?
-- YES: -- NO:
  • REMOVE: Engine/Motor Control Module - J623-. Refer to appropriate Service Information.
  • CHECK: Engine Temperature Control Module -GX33- harness connector terminal 2 to the Engine/Motor Control Module - J623- harness connector T105 / 36 for resistance.
  • CHECK: Engine Temperature Control Module -GX33- harness connector terminal 4 to the Engine/Motor Control Module - J623- harness connector T105 / 25 for resistance.
  • CHECK: Engine Temperature Control Module -GX33- harness connector terminal 5 to the Engine/Motor Control Module - J623- harness connector T105 / 24 for resistance.
  • SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained?
-- YES: -- NO:
  • PERFORM: Visual Inspection of wiring and component.
  • CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
  • REPAIR: Faulty wiring or connector.
  • GO TO: Step 5 Engine Temperature Control Module - GX33-, CHECKING => 5 .
  • REMOVE: Engine/Motor Control Module - J623-. Refer to appropriate Service Information.
  • CHECK: Engine Temperature Control Module -GX33- harness connector terminal 1 to the Engine/Motor Control Module - J623- harness connector T105 / 56 for resistance.
  • CHECK: Engine Temperature Control Module -GX33- harness connector terminal 3 to the Engine/Motor Control Module - J623- harness connector T105 / 15 for resistance.
  • SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained?
-- YES: -- NO:
  • PERFORM: Visual Inspection of wiring and component.
  • CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals.
  • REPAIR: Faulty wiring or connector.
  • GO TO: Step 5 Engine Temperature Control Module - GX33-, CHECKING => 5 .
  • Final Procedure 
  • Perform a road test to verify repair.
-- Does the original DTC return?
-- YES:
  • CHECK: Engine/Motor Control Module -J623- harness connector for any damaged, pushed-out pins.
  • REPAIR: As necessary.
  • If all electrical connections are OK:
  • REPLACE: Engine/Motor Control Module -J623-. Refer to appropriate Service Information.
  • Clear the DTC's. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  • Repair is complete. Generate Readiness Code. Refer to READINESS CODE .
  • Return vehicle to Customer.
-- NO:
  • Perform the diagnostic procedure for any DTC's.
  • If no DTC's return, the repair is complete.
  • Return vehicle to customer.