Engine Temperature Control Module - GX33-, Checking
General Description
The Engine Temperature Control Module -GX33- combines several elements (thermostat, valves, coolant pump, etc.) into one component. Two mechanically connected rotary coolant valves (RCVs) are part of the module. The position of RCV 1 controls the coolant flow through the engine oil cooler, the cylinder head, and the main radiator. The RCV 2 controls the coolant flow through the cylinder block. The engine temperature can be adjusted to an optimum value regarding engine speed and load. In addition, the engine heat-up to optimum operating temperature is accelerated by the fact that the coolant circulation can be minimized. A position sensor detects the position of RCV 1. The monitor detects a stuck RCV. An emergency thermostat opens the main cooling circuit if the engine temperature is too high.
The Engine Temperature Control Module -GX33- contains the following components:
- Engine Temperature Control Actuator -N493-.
The Engine Temperature Control Module -GX33- components cannot be serviced separately, and they must be serviced as a unit.
Special tools and workshop equipment required
- Multimeter.
- Wiring Diagram.
- Scan Tool.
Test requirements
- Fuses OK.
- Battery voltage OK.
- Switch OFF all electrical and electronic accessories.
- Vehicles with automatic transmission, ensure the selector lever position is in "P".
- Vehicles with manual transmission, ensure the shifter lever position is in "N" with the parking brake applied.
- Observe all safety precautions: SAFETY PRECAUTIONS
.
- View clean working conditions: CLEAN WORKING CONDITIONS
.
Test Procedure
| Step |
Procedure |
Result / Action to Take |
| 1 |
- PERFORM: Preliminary Check to verify the customers concern. Refer to PRELIMINARY CHECK
.
-- Was Complaint verified? |
-- YES:
-- NO:
- GATHER more information from customer about the complaint.
|
| 2 |
- IGNITION: ON.
- CHECK: Engine Temperature Control Module -GX33- harness connector terminals 1 to 3 for voltage.
- IGNITION: OFF.
- SPECIFIED VALUE: About 5.0 V.
-- Was Value obtained? |
-- YES:
-- NO:
|
| 3 |
- REMOVE: Engine/Motor Control Module - J623-. Refer to appropriate Service Information.
- CHECK: Engine Temperature Control Module -GX33- harness connector terminal 2 to the Engine/Motor Control Module - J623- harness connector T105 / 36 for resistance.
- CHECK: Engine Temperature Control Module -GX33- harness connector terminal 4 to the Engine/Motor Control Module - J623- harness connector T105 / 25 for resistance.
- CHECK: Engine Temperature Control Module -GX33- harness connector terminal 5 to the Engine/Motor Control Module - J623- harness connector T105 / 24 for resistance.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained? |
-- YES:
-- NO:
|
| 4 |
- REMOVE: Engine/Motor Control Module - J623-. Refer to appropriate Service Information.
- CHECK: Engine Temperature Control Module -GX33- harness connector terminal 1 to the Engine/Motor Control Module - J623- harness connector T105 / 56 for resistance.
- CHECK: Engine Temperature Control Module -GX33- harness connector terminal 3 to the Engine/Motor Control Module - J623- harness connector T105 / 15 for resistance.
- SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
-- Were Values obtained? |
-- YES:
-- NO:
|
| 5 |
- Final Procedure
- Perform a road test to verify repair.
-- Does the original DTC return? |
-- YES:
- CHECK: Engine/Motor Control Module -J623- harness connector for any damaged, pushed-out pins.
- REPAIR: As necessary.
- If all electrical connections are OK:
- REPLACE: Engine/Motor Control Module -J623-. Refer to appropriate Service Information.
- Clear the DTC's. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY
.
- Repair is complete. Generate Readiness Code. Refer to READINESS CODE
.
- Return vehicle to Customer.
-- NO:
- Perform the diagnostic procedure for any DTC's.
- If no DTC's return, the repair is complete.
- Return vehicle to customer.
|