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Home >> Volkswagen >> 2022 >> Passat R-Line >> Repair and Diagnosis >> Steering >> Steering Column >> 48 Steering >> Steering Gear >> Boot, Removing And Installing >> Electromechanical Steering Gear Boot, Removing And Installing >> Installing
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Electromechanical Steering Gear Boot, Removing And Installing: Installing

CAUTION:

Do not lubricate the steering rack.

-- Turn steering wheel into straight ahead position.

-- Guide new clamp and boot onto tie rod.

-- Slightly grease the sealing surface of the bellow to the tie rod with Grease: G 052 168 A1  (from the repair kit, from Fuchs Renolit JP1619).

-- Slide the boot -2- onto the tie rod -1- as illustrated.

Fig 1: Identifying Boot And Tie Rod
GWWN48-10076Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Secure spring clamp on boot using : VAG1275A  .

-- Slightly grease the sealing surface of the bellow to the steering gear housing with Grease: G 052 168 A1  (from the repair kit, from Fuchs Renolit JP1619).

-- Push the boot all the way onto the steering gear housing.

-- Tighten new clamp using : VAS6199  to the extent depicted in the illustration.

Fig 2: Identifying Clamp
GWWN48-10016Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the tie rod end up to the marking made earlier during the removal. Refer to TIE ROD END, REMOVING AND INSTALLING .

-- Install the front wheel and tighten.

-- Perform a vehicle alignment.

-- If both tie rods were replaced, then the basic setting for the Steering Angle Sensor -G85- must be performed using the Vehicle Diagnostic Tester.

-- Then perform the basic setting on the steering using the Vehicle Diagnostic Tester.