Throttle body (electronic throttle module (ETM), replacing: Installation

NOTE:

For tightening torques, see Tightening torque

Fig 1: Locating Throttle Body Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

Fig 2: Identifying Starter Motor, Bracket, Nuts And Bolt

Courtesy of VOLVO CARS OF NORTH AMERICA.

Position the wiring for the throttle body behind the bracket for the starter motor.

Install the screws in the cylinder block.

Tighten the two nuts and the screw.

Connect the connector and install the tie strap.

NOTE:

If the wiring was not behind the bracket for the starter motor, it must be secured along the cable duct by two tie straps.

Raise the car.

Remove the splashguard under the engine.

Tighten the 4 x screws for the throttle body.

Lower the car.

Fig 3: Identifying Charge Air Pipe With Hose Clamp

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the charge air pipe on the throttle body.

Tighten the hose clamp for the charge air pipe on the throttle body.

Fig 4: Identifying Charge Air Hose, By-Pass Valve, Hose Clamp, And Connectors

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install both connectors from the charge air hose between the charge air cooler (CAC) and the throttle body.

Install the by-pass valve to the charge air hose with the clamp.

Fig 5: Identifying Dipstick Tube And Inlet Hose Clamp

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

Ordering and downloading software

NOTE:

After reloading the electronic throttle module (ETM), the engine control module (ECM) must also be upgraded.

Order software for the electronic throttle module (ETM) reloading and program the new control module according to the chart below.

S60

8645425

Order software for engine control module (ECM) gasoline upgrading and program the control module according to the chart below.

S60/S80/V70 (00-)/V70XC (01-)

30677021

Finishing

Carry out a function test.

Set the clock.