Inflatable Curtain Module

Deployed inflatable curtain module

The following components must be check and replaced where necessary if the SRS system has deployed:

Inflatable curtain module
B-panel cover
Headlining
The panels for the A, B and C-posts.

Preparation

Fig 1: Disconnecting Battery Lead

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Disconnect the battery lead.

See Battery, Disconnecting .

NOTE: Do not fold or twist the inflatable curtain module during removal or installation. No components may be opened. Do not remove, slacken off or tighten any screws.

NOTE: The inflatable curtain module must be handled with both hands, with one hand around the gas generator.

NOTE: The inflatable curtain module must be kept level.

NOTE: Avoid twisting or bending the inflatable curtain module.

NOTE: The inflatable curtain module must be returned if it is "visible damaged".

Fig 2: Do Not Install Area

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NOTE: Do not position or install accessories or any other components in the area marked. Failure to observe this instruction may cause the inflatable curtain module to fail.

Removal

Fig 3: Headlining

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First read Preparation .

NOTE: The hose clamp must not be opened under any circumstances. If the clamp is opened, it will not be possible to guarantee the safety of the joint. Leakage may result which would compromise the function.

Remove:

The headlining. See Headlining, replacing .

Fig 4: Removing Connector

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Remove:

the Igniter Wire Connector:

Fig 5: Igniter Wire Connector (1 Of 2)

If dismantling the contact reel it is very important that the catch function on the connector is released first. Disconnection should be done in line with the attachment so as not to damage it.

NOTE:

The use of tools of any kind are not advised when disconnecting due to an increased risk of damage to the connector.

Fig 6: Igniter Wire Connector (2 Of 2)

The contact is securely installed to make the contact attachment durable.

WARNING:

A damaged connector can cause failures in the function of the supplemental restraint system (SRS).

Fig 7: Removing Clips D, G, Screw And Unhook Inflatable Curtain Module

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Remove:

clips D and G.
CAUTION: First detach above the B-post panel.
the screw (3) and unhook the inflatable curtain module.

(6 and 7 are removed when removing the grab handle)

Fig 8: Removing Clip C And Screws 1, 2, 8 And 9

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Remove:

clip C
screws 1, 2, 8 and 9. Lift out the inflatable curtain module
NOTE: Ground terminal (1) must always be replaced.

(4 and 5 are removed when removing the grab handle)

Fig 9: Removing Connector

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Installation

Fig 10: Removing Connector

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CAUTION: The IC (inflatable curtain) module must not be reinstalled if it has been dropped onto the ground or similar.

Fig 11: Removing Clip C And Screws 1, 2, 8 And 9

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Lift in and open the packaging according to the instructions
Install clip C
Install the ground terminal 1 (screw in until the thread engages only).

Remove the packaging by pulling it straight downwards.

NOTE: Ensure that no bits of paper remain.

Install screws 2 and 8.

(4 and 5 are installed when installing the grab handles)

Fig 12: Removing Clip C And Screws 1, 2, 8 And 9

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Hook on the inflatable curtain module. Install screw 3.

NOTE: It is very important that the hook is correctly installed.

Install:

clip G.

(6 and 7 are installed when installing the grab handles)

Tighten screws 1-7. Tighten to 10 Nm.

Install:

The connector
The headlining. See Headlining, Replacing .

CAUTION: When replacing the inflatable curtain module, part of the decal on the curtain must be torn off and stuck on the decal in the door opening.

Deployed inflatable curtain module

The following components must be check and replaced where necessary if the SRS system has deployed:

Inflatable curtain module with C deflector
Headlining
The panels for the A, B and C/D-posts.

Preparation

Fig 1: Disconnecting Battery Lead

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Disconnect the battery lead.

See Battery, Disconnecting .

NOTE: Do not fold or twist the inflatable curtain module during removal or installation. No components may be opened. Do not remove, slacken off or interfere with any part of the component.

NOTE: The inflatable curtain module must be handled with both hands, with one hand around the gas generator.

NOTE: The inflatable curtain module must be kept level.

NOTE: Avoid twisting or bending the inflatable curtain module.

NOTE: The inflatable curtain module must be returned if it is "visible damaged".

Fig 2: Do Not Position Or Install Accessories Or Any Other Components In Area Marked

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE: Do not position or install accessories or any other components in the area marked. Failure to observe this instruction may cause the inflatable curtain module to fail.

Removal

Fig 3: Headlining

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First read preparation.

Remove:

The headlining. See Headlining, Replacing .

Fig 4: Igniter Wire Connector

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Remove:

the connector according to Igniter Wire Connector .

Fig 5: Clips G & D

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Remove:

clips G and D
the screw (3) and unhook the inflatable curtain module.

(6 and 7 are removed when removing the grab handle)

Fig 6: Clips C & E

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Remove:

clips C and E
screws 1, 2 and 8. Lift out the inflatable curtain module.

(4 and 5 are removed when removing the grab handle)

Fig 7: Deflector Clips A & B

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Remove:

deflector clips A and B
the deflector.

Installation

Fig 8: Deflector Clips A & B

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NOTE: If the inflatable curtain module is dropped, it must not be installed.

Install:

the deflector with clips A and B.

NOTE: The deflector on the C/D post must be installed before the inflatable curtain module is installed

Fig 9: Clips C & E

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Install:

lift in and knock the packaging according to the instructions
clips C and D
screw 1 (screw in until the thread engages only).

Remove the packaging by pulling it straight downwards.

NOTE: Ensure that no bits of paper remain.

Install:

screws 2 and 8
clip E.

(4 and 5 are installed when installing the grab handles)

Fig 10: Clips G & D

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Hook on the inflatable curtain module. Install screw 3.

NOTE: It is very important that the hook is correctly installed.

Install:

clip G.

(6 and 7 are installed when installing the grab handles)

Tighten screws 1-7. Tighten to 10 Nm.

Install:

The connector
The headlining. See Headlining, Replacing

CAUTION: When replacing the inflatable curtain module, part of the decal on the curtain must be torn off and stuck on the decal in the door opening.