Removal And Installation

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

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WARNING:

Only specially trained technicians may work with the High voltage system.

Perform high voltage battery, disassembly. Refer to: HIGH VOLTAGE BATTERY, DISMANTLING

APPLIES TO VEHICLES WITH VARIANT CODE CK06

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NOTE:

Orientation view

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NOTE:

Make sure that new components are installed.

Remove the marked part.

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Loosen the screws.

Remove the marked part.

Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

Use hands only.
Torque: High voltage bus bar, to Battery terminal, 13Nm

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Special Tool: 951 3176 Plugs Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

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Loosen the screws.

Remove the marked part.

Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

Use hands only.
Torque: High voltage bus bar, to Battery terminal, 13Nm

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Special Tool: 951 3176 Plugs Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

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Loosen the screws.

Remove the marked part.

Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

Use hands only.
Torque: High voltage bus bar, to Battery terminal, 13Nm

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Special Tool: 951 3176 Plugs Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

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Remove the screws.

Remove the marked part.

Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

Use hands only.
Torque: High voltage bus bar, to Battery terminal, 13Nm

Courtesy of VOLVO CARS CORPORATION

Special Tool: 951 3176 Plugs Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

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Disconnect the connector.

Remove the cable harness clips.

Loosen the wiring harness or move it to the side.

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Remove the screws.

Torque: Screw, cell module, high voltage battery, 6Nm

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Special Tool: 999 7729 Handtag

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CAUTION:

Take extra care when handling the component.

Loosen the marked detail.

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CAUTION:

Place removed module on a clean, smooth non-conductive surface.

Remove the marked part.

APPLIES TO VEHICLES WITH VARIANT CODE CK07

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NOTE:

Orientation view

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Remove the cable harness clips.

Disconnect the connectors.

Remove the screw.

Loosen the wiring harness or move it to the side.

Torque: M6, 10Nm

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Loosen the screws.

Remove the marked part.

Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

Use hands only.
Torque: High voltage bus bar, to Battery terminal, 13Nm

Courtesy of VOLVO CARS CORPORATION

Special Tool: 951 3176 Plugs Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Remove the marked part.

Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

Check that the fasteners are undamaged before installation. If not, they must be replaced with new ones.

Use hands only.
Torque: High voltage bus bar, to Battery terminal, 13Nm

Courtesy of VOLVO CARS CORPORATION

Special Tool: 951 3176 Plugs Special Tool: 981 4135 Gloves Special Tool: 981 5250 Face shield

Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the cable harness clips.

Loosen the wiring harness or move it to the side.

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Remove the screws.

Torque: Screw, cell module, high voltage battery, 6Nm

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Special Tool: 999 7729 Handtag

Torque: M6, 10Nm

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CAUTION:

Take extra care when handling the component.

Loosen the marked detail.

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CAUTION:

Place removed module on a clean, smooth non-conductive surface.

Remove the marked part.

CLEANING

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Clean the surface.

The surface must be free from damage.

Use: Putty knife (plastic)

Use: Vacuum cleaner

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Clean the surface.

The surface must be free from damage.

Use: Putty knife (plastic)

APPLIES TO VEHICLES WITH VARIANT CODE CK06

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NOTE:

Make sure that a new component is installed.

INSTALLATION

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Special Tool: 951 3181 Template

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Mark using a pen

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Remove the Special Tool.

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Cut the component according to the image.

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CAUTION:

Ensure that ventilation is good.

Special Tool: 951 2950 Glue gun

To install, reverse the removal procedure.