Engine Block, Installing Components [2019-2021, B4204T27, TG-81SC AWD]: Installation

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Install the screws.

Torque: M10, 50Nm

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Install the screws.

Torque: M8, 24Nm

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Install the screws.

Torque: M8, 24Nm

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Install the screws.

Torque: M8, 24Nm

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NOTE:

Make sure that the mating faces are clean and free of foreign material.

Install the screws.

Torque: M6, 10Nm

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NOTE:

Make sure that the mating faces are clean and free of foreign material.

Install the screws.

Install the following items:

Torque: M8, 24Nm
Torque: M6, 10Nm

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Tighten the hose clamps.

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CAUTION:

Make sure that the gaskets are correctly located.

NOTE:

Make sure that the mating faces are clean and free of foreign material.

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Install the following items:

Torque: Exhaust manifold to cylinder head, nut
- Stage 1: 20Nm
- Stage 2: 20Nm
Torque: Exhaust manifold to cylinder head, bolt
- Stage 1: 20Nm
- Stage 2: 20Nm

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NOTE:

Make sure that the mating faces are clean and free of foreign material.

Install the screws.

Torque: M6, 10Nm

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Install the following items:

Torque: Oil pressure pipe to the turbocharger, 26Nm
Torque: M6, 10Nm

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Install the screws.

Torque: M6, 10Nm

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CAUTION:

Make sure that the component is correctly located on the locating dowels.

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NOTE:

Only tighten the bolts finger tight at this stage.

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Install the screws.

Torque: M8, 24Nm

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Torque: M10, 50Nm

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Remove the screw.

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NOTE:

Only tighten the union nut finger tight at this stage.

NOTE:

Make sure to turn the component until stop.

Special Tool: 999 7508 Allen key

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Remove the Special Tool.

Install the screw.

Torque: M7, 17Nm

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WARNING:

Make sure that the component is positioned correctly.

A click confirms that the component is in the correct position.

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Install the screw.

Torque: M6, 10Nm

Install the clip(s).

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Depress the locking device.

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Install the screw.

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Install the screw.

Torque: M6, 10Nm

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Install the clip(s).

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Install the clip(s).

Install the screws.

Torque: M6, 10Nm

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CAUTION:

Make sure that the area around the component is clean and free of foreign material.

NOTE:

Make sure that the mating faces are clean and free of foreign material.

Install the screws.

Torque: M6, 10Nm

Perform fuel injectors. Refer to: [FUEL INJECTOR]

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CAUTION:

Make sure that the area around the component is clean and free of foreign material.

NOTE:

Make sure that the mating faces are clean and free of foreign material.

Install the screws.

Torque: Fuel rail, 20Nm

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Install the screws.

Torque: M6, 10Nm

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Install the screws.

Torque: M6, 10Nm

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Install the screws.

Torque: M6, 10Nm

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CAUTION:

Use lint free cloth.

NOTE:

Make sure that the mating faces are clean and free of foreign material.

Use: Isopropanol,

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Install the screws.

Torque: M8, 24Nm

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WARNING:

Make sure that the component is positioned correctly.

Use: Engine oil,

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Install the screws.

Torque: M8, 24Nm

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NOTE:

Make sure that a new component is installed.

Torque: High-Pressure Fuel Line to Fuel Pump

Stage 1: 12Nm
Stage 2: 25Nm

Special Tool: 981 4198 Crow foot

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Tighten the hose clamp.

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Install the screws.

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NOTE:

Make sure that the mating faces are clean and free of foreign material.

Install the screws.

Torque: M6, 10Nm

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Install the screws.

Torque: M6, 10Nm

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Install the screws.

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Install the screws.

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CAUTION:

Make sure that the mating faces are clean and free of foreign material.

Torque: Oil pressure sensor, 15Nm

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NOTE:

Note the position of the component before removal.

Install the screw.

Torque: Knock sensor, 20Nm

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Install the screws.

Torque: M8, 24Nm

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NOTE:

Make sure to turn the component until stop.

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Install the screws.

Torque: M8, 24Nm

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NOTE:

Only tighten the nut finger tight at this stage.

NOTE:

Make sure to turn the component until stop.

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Install the screw.

Torque: M8, 24Nm

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Install the screws.

Torque: Alternator to auxiliary drive bracket, 48Nm

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Install the screws.

Torque: M8, 24Nm

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Install the screw.

Torque: M6, 10Nm

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NOTE:

Make sure that the mating faces are clean and free of foreign material.

Install the screws.

Torque: M7, 17Nm

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NOTE:

Make sure that the mating faces are clean and free of foreign material.

Install the screws.

Torque: M6, 10Nm

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Assemble the following items:

Depress the locking device.
Install the screw.
Torque: M6, 10Nm

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Install the hose.

Depress the locking device.

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Install the screws.

Torque: M8, 24Nm

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CAUTION:

Make sure that the mating faces are clean and free of foreign material.

Install the screws.

Torque: M6, 10Nm

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Remove the Special Tool.

Install carrier plate. Refer to: [CARRIER PLATE]

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Install the screws.

Torque: M7, 17Nm

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Install the screws.

Torque: M10, 50Nm

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Install the screws.

Torque: M10, 50Nm

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Install the screws.

Torque: M10, 50Nm

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Install the nuts

Torque: Torque converter, to Flexplate, 60Nm

Turn the engine

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CAUTION:

Make sure that the mating faces are clean and free of foreign material.

Install the marked component.

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Install the screws.

Torque: M10, 50Nm

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NOTE:

Only tighten the bolts finger tight at this stage.

Install the marked component.

Install the screws.

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Install the screws.

Torque: M8, 24Nm

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Tighten the bolts.

Torque: M10, 50Nm

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Install the marked component.

Install the screws.

Torque: M8, 24Nm

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Install the screws.

Torque: M10, 50Nm

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Install the screw.

Torque: M6, 10Nm

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CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification.