Intake Manifold - Installation

INSTALLATION

1. Clean the gasket surfaces of the cylinder heads and the intake manifold.




2. Position the intake manifold (1) on the cylinder heads with new gaskets (2) in place.
3. Install the intake manifold bolts and tighten to 20 Nm (15 ft. lbs.).
4. Install the air pump switchover valves (4). Tighten the bolts to 20 Nm (15 ft. lbs.).




5. Connect the EGR pipe fitting (1) to the EGR valve (2). Tighten the EGR pipe fitting to 40 Nm (30 ft. lbs.).
6. Install the mass air flow sensor. Installation.
7. Connect the engine harness connectors.
8. Connect the vacuum lines at the crankcase ventilator, purge valve, EGR valve, and the brake booster.
9. Install the fuel rail with fuel injectors. Fuel Injector - Installation.
10. Install the air cleaner housing. Air Cleaner Housing - Removal.
11. Connect the negative battery cable.
12. Start the engine and check for leaks.