Water Pump: Service and Repair

Water Pump Removal

Tool Required

J 41240 Pulley Holding Tool




1. Install J 41240 to hold the pulley.
2. Remove the water pump pulley bolts.
3. Remove J 41240.
4. Remove the water pump pulley




5. Remove the water pump bolts.
6. Remove the water pump.
7. Remove and discard the water pump gasket.




Water Pump Installation




1. Install the NEW water pump gasket.
2. Install the water pump.

Caution: Refer to Fastener Caution (Fastener Caution).

3. Install the water pump bolts. Tighten the water pump bolts to 10 Nm (89 lb in).




4. Install the water pump pulley.
5. Install the water pump pulley bolts.
6. Install J 41240 - remover and installer to hold pulley.
7. Tighten the water pump pulley bolts to 25 Nm (18 lb ft).
8. Remove J 41240 - remover and installer.