| Air Conditioning |
| Service |
A/C REFRIGERANT CIRCUIT, SERVICING
CAPACITIES |
| Torque |
A/C COMPRESSOR, REMOVING AND INSTALLING (8-CYL FSI ENGINE)
COMPRESSOR, REMOVING AND INSTALLING (10-CYL ENGINE)
COMPRESSOR, REMOVING FROM BRACKET AND RE-INSTALLING (12-CYL ENGINE) |
| Axle Nut/Hub Nut |
| Front |
WHEEL BEARING HOUSING AND WHEEL BEARING UNIT |
| Rear |
REAR SUSPENSION COMPONENTS, ASSEMBLY OVERVIEW |
| Battery |
BATTERY, TESTING |
| Brakes |
| Bleeding Sequence |
BLEEDING BRAKING SYSTEM |
| Disc Brakes |
GENERAL, TECHNICAL DATA |
| Torque |
BRAKES - MECHANICAL COMPONENTS
BRAKES - HYDRAULIC COMPONENTS |
| Charging |
| Generator |
GENERATOR, TESTING AND SERVICING |
| Torque |
| 4.2L |
4.2L MPI (BFM - 2004-06)
4.2L FSI (BVJ - 2007-09) |
| 5.2L |
5.2L FSI |
| 6.0L (BSB Engine) |
6.0L |
| Drive Belts |
| Adjustment & Belt Routing |
| 4.2L |
RIBBED BELT, REMOVING AND INSTALLING (BFM - 2004-06)
RIBBED BELT, REMOVING AND INSTALLING (BVJ - 2007-09) |
| 5.2L |
RIBBED BELT, REMOVING AND INSTALLING |
| 6.0L (BSB Engine) |
RIBBED BELT, REMOVING AND INSTALLING |
| Engine Cooling |
| General Service Specifications |
| 4.2L |
COOLING SYSTEM, DRAINING AND FILLING (BFM - 2004-06)
COOLING SYSTEM, DRAINING AND FILLING (BVJ - 2007-09) |
| 5.2L |
COOLING SYSTEM, DRAINING AND FILLING |
| 6.0L (BSB Engine) |
COOLING SYSTEM, DRAINING AND FILLING |
| Radiator Cap Pressure |
1.4-1.6 Bar |
| Thermostat R & I |
| 4.2L |
COOLANT THERMOSTAT, REMOVING AND INSTALLING, CHECKING (BFM - 2004-06)
MAP CONTROLLED ENGINE COOLING THERMOSTAT F265 , REMOVING AND INSTALLING (BVJ - 2007-09) |
| 5.2L |
THERMOSTAT HOUSING, REMOVING AND INSTALLING |
| 6.0L (BSB Engine) |
COOLANT THERMOSTAT, REMOVING AND INSTALLING |
| Water Pump R & I |
| 4.2L |
COOLANT PUMP, REMOVING AND INSTALLING (BFM - 2004-06)
COOLANT PUMP, REMOVING AND INSTALLING (BVJ - 2007-09) |
| 5.2L |
COOLANT PUMP, REMOVING AND INSTALLING |
| 6.0L (BSB Engine) |
COOLANT PUMP, REMOVING AND INSTALLING |
| Engine Mechanical |
| 4.2L |
| |
|
Compression |
COMPRESSION PRESSURES, CHECKING (BFM - 2004-06)
COMPRESSION PRESSURE, MEASURING (BVJ - 2007-09) |
| Oil Pressure |
BFM - 2004-06:
At Idle: Min. 1.0 Bar
At 2000 RPM: Min. 3.5 Bar |
BVJ - 2007-09:
At Idle: Min. 1.5 Bar
At 2000 RPM: Min. 3.5 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING (BFM - 2004-06)
ENGINE - CRANKSHAFT, CYLINDER BLOCK (BVJ - 2007-09) |
| Torque |
See Appropriate Procedure |
| 5.2L |
| Compression |
COMPRESSION, CHECKING |
| Oil Pressure |
At Idle: Min. 1.5 Bar
At 2000 RPM: Min. 3.5 Bar |
| Overhaul |
13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK |
| Torque |
See Appropriate Procedure |
| 6.0L (BSB Engine) |
| Compression |
NA |
| Oil Pressure |
At Idle: Min.0.8 Bar
At 2000 RPM: Min.3.0 Bar
Max: 7.0 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING |
| Torque |
See Appropriate Procedure |
| Fluid Specifications |
See FLUIDS under MAINTENANCE tab. |
| Flywheel/Flex Plate Torque |
60 Nm + 90° |
| Fuel System |
| Pressure Specification |
| 4.2L |
BFM: Approx: 3.5 Bar
BVJ: Approx: 4.5 to 6.5 Bar (Before high-pressure pump) |
| 5.2L |
Approx: 5.0 to 7.0 Bar (Before high-pressure pump) |
| 6.0L (BSB Engine) |
Approx: 4.0 Bar |
| Fuel Pressure Test Procedure |
| 4.2L |
FUEL PRESSURE REGULATOR AND HOLDING PRESSURE, CHECKING (BFM - 2004-06)
FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING (BVJ - 2007-09) |
| 5.2L |
FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING |
| 6.0L (BSB Engine) |
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING |
| Ignition |
| Firing Order & Cylinder Identification |
| 4.2L |
FIRING ORDER & CYLINDER INDENTIFICATION |
| 5.2L |
FIRING ORDER & CYLINDER INDENTIFICATION |
| 6.0L (BSB Engine) |
FIRING ORDER & CYLINDER INDENTIFICATION |
| Ignition Wires (Resistance) |
Coil-On-Plug |
| Ignition Wires (Routing) |
Coil-On-Plug |
| Spark Plug |
| 4.2L |
IGNITION, TECHNICAL DATA (BFM - 2004-06)
TEST DATA (BVJ - 2007-09) |
| 5.2L |
SPARK PLUG TEST DATA |
| 6.0L (BSB Engine) |
TECHNICAL DATA, SPARK PLUGS |
| Starting |
| Starter/Torque |
4.2L MPI (BFM - 2004-06)
4.2L FSI (BVJ - 2007-09)
5.2L FSI
6.0L MPI |
| Wheel Alignment |
| Adjustment Specifications |
WHEEL ALIGNMENT SPECIFICATIONS |
| Torque |
FRONT - WHEEL BEARING HOUSING AND WHEEL BEARING UNIT, ASSEMBLY OVERVIEW
REAR - SUSPENSION COMPONENTS, ASSEMBLY OVERVIEW |
| Wheel & Tire |
| Wheel Lug Nut Torque |
120 Nm |