| Air Conditioning |
| Service |
REFRIGERANT CIRCUIT
REFRIGERANT R134A CAPACITIES |
| Torque |
COMPONENTS, REPLACING |
| Axle Nut/Hub Nut |
| Front |
WHEEL BOLT TIGHTENING SPECIFICATIONS |
| Rear |
WHEEL BOLT TIGHTENING SPECIFICATIONS |
| Battery |
NO LOAD VOLTAGE, CHECKING |
| Brakes |
| Bleeding Sequence |
BLEEDING BRAKE SYSTEM WITH ELECTRONIC STABILITY PROGRAM |
| Disc Brakes |
GENERAL, TECHNICAL DATA |
| Torque |
46 BRAKE SYSTEM, MECHANICAL COMPONENTS
47 BRAKE SYSTEM, HYDRAULIC COMPONENTS |
| Charging |
| Generator |
GENERATOR, SERVICING |
| Torque |
| 3.2L |
VEHICLES WITH 3.2L FSI ENGINES |
| 4.2L |
VEHICLES WITH 4.2L MPI ENGINE |
| 5.2L |
VEHICLES WITH 5.2L FSI ENGINES |
| Drive Belts |
| Adjustment & Belt Routing |
| 3.2L |
RIBBED BELT |
| 4.2L |
RIBBED BELT, REMOVING AND INSTALLING (BNK - 2005-06)
RIBBED BELT, REMOVING AND INSTALLING (BVJ - 2007-09) |
| 5.2L |
RIBBED BELT, REMOVING AND INSTALLING |
| Engine Cooling |
| General Service Specifications |
| 3.2L |
COOLING SYSTEM, DRAINING AND FILLING |
| 4.2L |
COOLING SYSTEM, DRAINING AND FILLING (BNK - 2005-06)
COOLING SYSTEM, DRAINING AND FILLING (BVJ - 2007-09) |
| 5.2L |
COOLING SYSTEM, DRAINING AND FILLING |
| Radiator Cap Pressure |
1.4-1.6 Bar |
| Thermostat R & I |
| 3.2L |
COOLANT THERMOSTAT |
| 4.2L |
COOLANT THERMOSTAT, REMOVING AND INSTALLING (BNK - 2005-06)
MAP CONTROLLED ENGINE COOLING THERMOSTAT F265, REMOVING AND INSTALLING (BVJ - 2007-09) |
| 5.2L |
COOLANT TEMPERATURE HOUSING, REMOVING AND INSTALLING |
| Water Pump R & I |
| 3.2L |
COOLANT PUMP |
| 4.2L |
COOLANT PUMP, REMOVING AND INSTALLING (BNK - 2005-06)
COOLANT PUMP, REMOVING AND INSTALLING (BVJ - 2007-09) |
| 5.2L |
COOLANT PUMP, REMOVING AND INSTALLING |
| Engine Mechanical |
| 3.2L |
| Compression |
COMPRESSION, CHECKING |
| Oil Pressure |
At Idle: Min. 1.2 Bar
At 2000 RPM: Min. 3.4 Bar |
| Overhaul |
CRANKSHAFT, CYLINDER BLOCK |
| Torque |
See Appropriate Procedure |
| 4.2L |
| Compression |
COMPRESSION PRESSURES, CHECKING (BNK - 2005-06)
COMPRESSION PRESSURE, MEASURING (BVJ - 2007-09) |
| Oil Pressure |
BNK - 2005-06
At 2000 RPM: Min.2.0 Bar
At 3500 RPM: Min.3.5 Bar |
BVJ - 2007-09
At Idle: Min.1.5 Bar
At 2000 RPM: Min.3.5 Bar |
| Overhaul |
ENGINE, DISASSEMBLING AND ASSEMBLING (BNK - 2005-06)
ENGINE - CRANKSHAFT, CYLINDER BLOCK (BVJ - 2007-09) |
| Torque |
See Appropriate Procedure |
| 5.2L |
| Compression |
COMPRESSION, CHECKING |
| Oil Pressure |
At Idle: Min.1.5 Bar
At 2000 RPM: Min.3.5 Bar |
| Overhaul |
ENGINE - CRANKSHAFT, CYLINDER BLOCK |
| Torque |
See Appropriate Procedure |
| Fluid Specifications |
See FLUIDS under MAINTENANCE tab. |
| Flywheel/Flex Plate Torque |
60 Nm + 90° |
| Fuel System |
| Pressure Specification |
| 3.2L |
Approx: 6.0 Bar (Before high-pressure pump) |
| 4.2L |
Approx: 4.0 Bar (BNK - 2005-06)
Approx: 6.0 Bar (Before high-pressure pump) (BVJ - 2007-09) |
| 5.2L |
Approx: 5.0-7.0 Bar |
| Fuel Pressure Test Procedure |
| 3.2L |
FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING |
| 4.2L |
FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING (BNK - 2005-06)
FUEL PRESSURE REGULATOR AND RESIDUAL PRESSURE, CHECKING (BVJ - 2007-09) |
| 5.2L |
FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING |
| Ignition |
| Firing Order & Cylinder Identification |
| 3.2L |
FIRING ORDER & CYLINDER INDENTIFICATION |
| 4.2L |
FIRING ORDER & CYLINDER INDENTIFICATION |
| 5.2L |
FIRING ORDER & CYLINDER INDENTIFICATION |
| Ignition Wires (Resistance) |
Coil-On-Plug |
| Ignition Wires (Routing) |
Coil-On-Plug |
| Spark Plug |
| 3.2L |
TECHNICAL DATA |
| 4.2L |
| BNK Engine |
TECHNICAL DATA (BNK - 2005-06) |
| BVJ Engine |
TEST DATA (BVJ - 2007-09) |
| 5.2L |
TEST DATA, SPARK PLUGS |
| Starting |
| Starter/Torque |
| 3.2L |
VEHICLES WITH 3.2L FSI ENGINES |
| 4.2L |
VEHICLES WITH 4.2L MPI ENGINE |
| 5.2L |
VEHICLES WITH 5.2L FSI ENGINES |
| Wheel Alignment |
| Adjustment Specifications |
WHEEL ALIGNMENT SPECIFIED VALUES |
| Torque |
WHEEL BOLT TIGHTENING SPECIFICATIONS
WHEEL BOLT TIGHTENING SPECIFICATIONS |
| Wheel & Tire |
| Wheel Lug Nut Torque |
120 Nm |