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Infrared System, Calibrating

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Special tools and workshop equipment required 

There are two choices for calibrating:

The "complete alignment"

This procedure should be selected for the following activities if a wheel alignment and calibration/adjustment should be performed.

The "quick access"

This procedure should be selected for the following activities if only the calibration/adjustment will be performed.

TIP:

Both procedures are programmed in the wheel alignment computer. The respective procedure is performed automatically. It is only necessary to select the appropriate program for the procedure that will be performed.

If only the night vision system calibration/adjustment should be performed, select the "quick start" mode on the wheel alignment computer.

The procedure in the "quick access" mode is described in the following.

Procedure

NOTE:

The procedure is described on a John Bean Wheel Alignment Computer: VAS6331  .

The procedure may vary if using other wheel alignment computers. In this case, follow the instructions on the wheel alignment computer screen.

-- Check if the Night Vision System Camera -R212- fits correctly in the bracket and the viewing range for the camera is not blocked.

-- Check if the protective window on the Night Vision System Camera -R212- is damaged by a stone impact and replace if necessary. Refer to Protective Window, Removing .

-- Vehicle with rear axle steering: drive the vehicle "straight" onto the alignment rack. Switch off the ignition when the vehicle has come to a stop.

-- Steer the rear axle to the zero position. Refer to Rear Axle Steering .

-- Vehicle with air suspension: adjust to standard vehicle height and lock. Refer to Air Suspension .

-- Check the DTC memory for the Night Vision System Camera -R212-. Fix all displayed entries.

-- Move the wheels so that they are straight.

-- Install quick-action clamps on the wheels.

-- Attach the reflectors to the quick-action clamps.

-- Perform the wheel run-out compensation.

-- Select the button for the Night Vision System Camera -R212- calibration procedure on the wheel alignment computer.

-- Place the Night Vision Calibration Tool:VAS6430/6  centered on the calibration beam from the Setting Device Basic Set:VAS6430/1A  .

Fig 3: Identifying Night Vision Calibration Tool & Nut/Bolt -A-
GWWA44-10202Courtesy of AUDI

-- The opening -arrows- must surround the nut and bolt -A- when the Night Vision Calibration Tool:VAS6430/6  is pushed onto the calibration beam.

-- Fold up the right and left bracket -A-.

Fig 4: Identifying Right And Left Clamping Screw -1-
GWWA44-10203Courtesy of AUDI

-- Tighten the right and left clamping screw -1- hand-tight.

-- Position the Setting Device - Basic Set:VAS6430/1  with the Night Vision Calibration Tool:VAS6430/6  in front of the vehicle.

Fig 5: Identifying Setting Device Basic Set VAS 6430/1
GWWA44-10199Courtesy of AUDI

-- Position the Night Vision Calibration Tool:VAS6430/6  at distance -A- from the night vision system camera.

-- Attach the measuring sensor for the front wheels to the calibration beam.

-- Insert the Calibration Tool - Linear Laser:VAS6350/3  -arrow- into the guide on the Night Vision Calibration Tool:VAS6430/6  and secure it.

Fig 7: Identifying Calibration Tool - Linear Laser VAS 6350/3 -Arrow-
GWWA44-10208Courtesy of AUDI

-- Switch on the Calibration Tool - Linear Laser:VAS6350/3  .

-- Turn the lever on the back of the calibration board to align the laser beam so that it is in the center of the camera lens in the horizontal position.

Fig 8: Identifying Laser Beam
GWWA44-10207Courtesy of AUDI

TIP:

The specified height is now reached and the Linear Laser:VAS6350/3A  can be switched off.

-- Balance the bubble level -A- using the adjusting screw -1-.

Fig 9: Identifying Bubble Adjustment
GWWA44-10206Courtesy of AUDI

TIP:

The bubble level adjustment -A- serves to balance the ground conditions.

-- Slide the Setting Device Basic Set:VAS6430/1  to the side in direction of -arrows B-, until the display in the wheel alignment computer is in the tolerance range.

Fig 10: Adjusting Setting Device Basic Set VAS 6430/1
GWWA44-10210Courtesy of AUDI

-- Secure the Setting Device - Basic Set:VAS6430  to prevent it from rolling by lightly tightening the screws -2 and 3-.

Fig 11: Securing Setting Device Basic Set VAS 6430/1
GWWA44-10212Courtesy of AUDI

-- Turn the precision adjustment screw -1- on the calibration beam until the display on the alignment computer is located within the tolerance range.

Fig 12: Identifying Adjusting Screw
GWWA44-10211Courtesy of AUDI

-- Balance the bubble level -A- using the adjusting screw -1-.

Fig 13: Identifying Bubble Adjustment
GWWA44-10206Courtesy of AUDI

-- Balance the bubble level -B- using the adjusting screw -2-.

-- Turn the Calibration Tool - Linear Laser:VAS6350/3  back on and check the specified height and correct if necessary.

Fig 14: Identifying Laser Beam
GWWA44-10207Courtesy of AUDI

-- Turn the lever on the back of the calibration board to align the laser beam so that it is in the center of the camera lens in the horizontal position.

TIP:

The specified height is now reached and the Linear Laser:VAS6350/3A  can be switched off.

-- Connect the connector -A- for the Night Vision Calibration Tool:VAS6430/6  to the power supply.

Fig 15: Identifying Switch -B-
GWWA44-10205Courtesy of AUDI

-- Turn on the switch -B- for the Night Vision Calibration Tool:VAS6430/6  .

-- Press the button -A- to activate the heat function.

Fig 16: Identifying Push Button -A-
GWWA44-10209Courtesy of AUDI

-- Connect the Vehicle Diagnostic Tester.

-- Switch the ignition on.

-- Select and start the Diagnostic  operating mode.

-- Select the Test plan  tab.

-- Select the Select individual test  button and select the following tree structure consecutively:

-- Start the selected program and follow the instructions on the Vehicle Diagnostic Tester display.