| Electric Drive Motor, Stator Temperature Sensor |
P0A1A - Generator Control Module |
out of range low |
measured temperature measured temperature difference between inverter coolant inlet temperature and measured temperature |
< -45 OR < -33.5 > 40 |
[°C] [°C] [K] |
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300 [ms] continuously |
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| out of range high |
measured temperature |
> 215 |
[°C] |
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300 [ms] continuously |
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| cross check |
input temperature difference between measurements (stator, inverter coolant outlet) |
>150 OR < -80 |
[°C] [°C] |
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300 [s] once / DC |
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| over temperature |
stator temperature |
> 170 |
[°C] |
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6 [s] continuously |
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| Electric Drive Motor, Inverter PCB |
out of range high |
measured temperature |
>133.5 |
[°C] |
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1.5 s] continuously |
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| Temperature Sensor |
out of range low |
measured temperature |
< -46.3 |
[°C] |
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1.5 [s] continuously |
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| cross check |
input temperature difference between |
> 30 |
[°C] |
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300 [s] once / DC |
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measurements (inverter PCB temperature - |
OR < -30 |
[°C] |
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inverter coolant outlet temperature) |
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| over temperature |
measured temperature |
> 117, 6 |
[°C] |
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1.5 [s] continuously |
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| Electric Drive Motor, Inverter Coolant Inlet |
out of range high |
measured temperature |
>133.5 |
[°C] |
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1.5 [s] continuously |
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| Temperature |
out of range low |
measured temperature |
< -46.3 |
[°C] |
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1.5 [s] continuously |
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| cross check |
input temperature difference between |
> 20 |
[°C] |
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300 [s] once / DC |
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measurements (inverter coolant inlet |
OR < -20 |
[°C] |
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temperature - inverter coolant outlet |
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temperature) |
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| over temperature |
measured temperature |
> 117, 6 |
[°C] |
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2 [s] continuously |
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| Electric Drive Motor, Inverter Coolant Outlet Temperature |
out of range high |
measured temperature |
>133.5 |
[°C] |
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300 [ms] continuously |
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| out of range low |
measured temperature |
< -46.3 |
[°C] |
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300 [ms] continuously |
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| over temperature |
measured temperature |
> 117, 6 |
[°C] |
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2 [s] continuously |
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| Electric Drive Motor, Inductive Rotor |
shortcut to ground |
measured sinus signal voltage |
< -2.14 |
[V] |
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60 [ms] continuously |
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| Position Sensor |
shortcut to battery |
measured sinus signal voltage |
> 2.14 |
[V] |
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60 [ms] continuously |
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| shortcut to ground |
measured cosinus signal voltage |
< -2.14 |
[V] |
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60 [ms] continuously |
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| shortcut to battery |
measured cosinus signal voltage |
> 2.14 |
[V] |
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60 [ms] continuously |
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| offset check |
measured sinus signal voltage offset |
> 0.38 |
[V] |
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90 [ms] continuously |
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OR < -0.38 |
[V] |
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| offset check |
measured cosinus signal voltage offset |
> 0.38 |
[V] |
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90 [ms] continuously |
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OR < -0.38 |
[V] |
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| rationality check |
calculated amplitude ratio between sinus and |
> 22 |
[%] |
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120 [ms] continuously |
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cosinus |
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| rationality check |
calculated root of sum from sinus square and |
< 0.38 |
[V] |
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120 [ms] continuously |
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cosinus square value |
OR > 2.14 |
[V] |
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| out of range high |
measured drive motor speed |
> 19756 |
rpm |
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100 [ms] continuously |
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| Electric Drive Motor, Phase Current Sensor 1 |
out of range high |
measured phase 1 voltage |
> 4.75 |
[V] |
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10 [ms] continuously |
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| out of range high |
| measured phase current 1 | |
> 750 |
[A] |
Inverter |
= on |
[-] |
10 [ms] continuously |
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| out of range low |
measured phase 1 voltage |
< 0.25 |
[V] |
Start request |
= not active |
[-] |
10 [ms] continuously |
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| Electric Drive Motor, Phase Current Sensor 3 |
out of range low |
measured phase 3 voltage |
< 0.25 |
[V] |
Start request |
= not active |
[-] |
10 [ms] continuously |
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| out of range high |
measured phase 3 voltage |
> 4.75 |
[V] |
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10 [ms] continuously |
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| out of range high |
| measured phase current 3 | |
> 750 |
[A] |
Inverter |
= on |
[-] |
10 [ms] continuously |
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| Inverter Powerstage Transistor |
electrical check |
MOSFET phase 1/2/3 high side/low side short circuit |
= detected |
[-] |
HV Battery voltage |
> 23.166 < 58.058 |
[V] [V] |
10 [ms] once / DC |
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OR |
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Rotor speed |
< 5150 |
[rpm] |
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MOSFET phase 1/2/3 high side/low side open |
= detected |
[-] |
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OR |
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MOSFET phase 1/2/3 inductivity low |
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= detected |
= detected[-] |
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OR |
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Motor short circuit |
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= detected |
[-] |
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| HV Input |
out of range low |
measured DC link voltage |
< 23.166 |
[V] |
Inverter |
= on |
[-] |
2 [s] continuously |
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| out of range high |
measured DC link voltage |
> 58.058 |
[V] |
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600 [ms] continuously |
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AND < 61.5 |
[V] |
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| out of range high |
DC link voltage by HW |
= over voltage |
[-] |
Start request |
= not active |
[-] |
600 [ms] continuously |
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| rationality check |
difference between Terminal 40 and DC link |
>10 |
[V] |
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180 [ms] continuously |
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voltage |
OR < -10 |
[V] |
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| 5V sensor supply |
range check |
measured supply voltage |
>5.5 OR <4.5 |
[V] [V] |
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50 [ms] continuously |
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| Internal Errors |
internal ECU check |
internal power supply 5.0 V of system basis |
< 4.61 |
[V] |
none |
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10 [ms] continuously |
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chip measured voltage |
> 5.41 |
[V] |
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| out of range high |
15 V power supply measured voltage |
> 16.662 |
[V] |
Start request |
= not active |
[-] |
90 [ms] continuously |
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| out of range low |
15 V power supply measured voltage |
< 13.441 |
[V] |
Start request |
= not active |
[-] |
90 [ms] continuously |
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| internal ECU check |
level 2 safety monitoring |
failure detected |
|
none |
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10 [ms] continuously |
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| internal ECU check |
level 3 safety monitoring |
failure detected |
|
none |
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10 [ms] continuously |
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| U0100 - Lost Communication With ECM/PCM "A" |
internal ECU check |
torque request |
> 60 |
[Nm] |
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100 [ms] continuously |
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OR < -60 |
[Nm] |
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| System Power Supply |
P0A1A - Generator Control Module |
out of range high |
system power supply voltage |
> 18.876 |
[V] |
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60 [s] continuously |
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AND < 26.198 |
[V] |
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| out of range high |
system power supply voltage |
> 26.198 |
[V] |
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500 [ms] continuously |
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| out of range low |
system power supply voltage |
< 8.551 |
[V] |
Inverter |
= on |
[-] |
1 [s] continuously |
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Start request |
= not active |
[-] |
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| out of range low |
system power supply voltage by HW |
<6 |
[V] |
Start request |
= not active |
[-] |
50 [ms] continuously |
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| CAN Communication |
U0100 - Lost Communication With ECM/PCM "A" |
Global time out check or Bus off check |
CAN global |
time out |
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Battery voltage |
= 9.. 16 |
[V] |
320 [ms] continuously |
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Time after ignition on |
> 500 |
[ms] |
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| Time out check |
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No update for |
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Battery voltage |
= 9.. 16 |
[V] |
210-500 [ms] continuously |
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MSG_EMG_01 CAN message OR |
> 10 ms |
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Time after ignition on |
> 500 |
[ms] |
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MSG_EMG_02 CAN message OR |
> 10 ms |
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MSG_EMG_03 CAN message |
> 10 ms |
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| U0452 - Invalid Data Received From Restraints Control Module |
CRC failure |
Airbag_01 CAN message |
checksum or alive counter failure |
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Battery voltage |
= 9.. 16 |
[V] |
200-210 [ms] continuously |
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Time after ignition on |
> 500 |
[ms] |
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| U0100 - Lost Communication With ECM/PCM "A" |
CRC failure |
MSG_EMG_01 CAN message OR |
checksum or alive counter failure |
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Battery voltage |
= 9.. 16 |
[V] |
200-210 [ms] continuously |
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MSG_EMG_02 CAN message |
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Time after ignition on |
> 500 |
[ms] |
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| Error value |
MSG_EMG_01 CAN message OR |
information content error value |
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Battery voltage |
= 9.. 16 |
[V] |
500 [ms] continuously |
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MSG_EMG_02 CAN message OR |
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Time after ignition on |
> 500 |
[ms] |
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Motor_12 CAN message |
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| U0447 - Invalid Data Received From Serial Data Gateway Module "A" |
Error value |
MVEM_01 CAN message OR |
information content error value |
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Battery voltage |
= 9.. 16 |
[V] |
1500 [ms] continuously |
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MVEM_02 CAN message OR |
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Time after ignition on |
> 500 |
[ms] |
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Diagnose_01 CAN message |
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| U0412 - Invalid Data Received From Battery Energy Control Module "A" |
Error value |
BMS_MV_01 CAN message |
information content error value |
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Battery voltage |
= 9.. 16 |
[V] |
500 [ms] continuously |
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Time after ignition on |
> 500 |
[ms] |
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| U0416 - Invalid Data Received From Vehicle Dynamics Control Module |
Error value |
ESP_21 CAN message |
information content error value |
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Battery voltage |
= 9.. 16 |
[V] |
500 [ms] continuously |
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Time after ignition on |
> 500 |
[ms] |
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| Ground offset |
P0A1A - Generator Control Module |
offset check |
ground offset out of range by HW |
= detected |
[-] |
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10 [ms] continuously |
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| Coolant Water Pump |
P0B38 - Motor Electronics Coolant Pump "B" Control Circuit/Open |
shortcut to battery |
communication signal always high |
= detected |
[-] |
Ignition |
= on |
[-] |
10 [s] continuously |
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| shortcut to ground |
communication signal always low |
= detected |
[-] |
Ignition |
= on |
[-] |
10 [s] continuously |
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| communication check |
no alive signal |
= detected |
[-] |
Ignition |
= on |
[-] |
30 [s] continuously |
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| P0C74 - Motor Electronics Coolant Pump "B" Control Performance |
functionality check |
dry running |
= detected |
[-] |
Ignition |
= on |
[-] |
30 [s] continuously |
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| functionality check |
blocked |
= detected |
[-] |
Ignition |
= on |
[-] |
30 [s] continuously |
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| functionality check |
over temperature |
= detected |
[-] |
Ignition |
= on |
[-] |
30 [s] continuously |
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| functionality check |
low speed |
= detected |
[-] |
Ignition |
= on |
[-] |
30 [s] continuously |
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