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System (Line) Pressure Test

  1. Install valve between pressure gauge and control pressure regulator. See TEST EQUIPMENT HOOK-UP  in this article. Hang gauge from convenient point above level of units to be tested.
  2. Close 2-way valve to stop flow-through of fuel. Unplug connector at mixture control unit. Turn ignition on. System pressure should be 64-74 psi (4.5-5.2 kg/cm2 ).
  3. If system fuel pressure is too low, check for leaks at fuel lines or connections. Check for a clogged/restricted fuel filter, improper fuel pump delivery rate, or incorrect system pressure adjustment.
  4. If system fuel pressure is too high, check for clogged/restricted fuel return line, incorrect system pressure adjustment, or pressure regulator control piston binding
  5. If necessary, adjust system pressure by adding or removing shims to pressure regulator. Pressure will change by 4 psi (0.3 kg/cm2 ) by a 0.020" (0.5 mm) shim.
  6. Transfer valve should open at 50-57 psi (3.5-4.0 kg/cm2 ). See Fig 1. If not, engine will be difficult to start. Check by replacing valve and restarting engine.
    Fig 1: Pressure Regulator Adjustment
    G09326876Courtesy of NOT AVAILABLE