61 13... Crimping stop parts

Special tools required: 

• 61 4 320
• 61 4 340
• 61 0 210
• 61 0 220
• 61 0 230

Necessary preliminary tasks: 

• Notes for opening contacts and locks of different connector systems.
• CUTTING CABLES TO LENGTH AND STRIP INSULATION 

1. Crimping stops up to 2.5 mm  ² 

   Crimping MICRO QUADLOCK SYSTEM CONTACTS (MQS) .

   • Special tool 61 4 320

   Crimping MICRO POWER QUADLOCK CONTACTS (MPQ) .

   • Special tool 61 4 320

   Crimping miscellaneous stop parts up to 2.5 mm²

   • Special tool 61 4 340 (up to 03/2010 SWZ 61 4 328)
2. Crimping stops from to 2.5 mm  ² 

   Crimping load current contacts (LSK 8).

   • Special tool 61 0 210

   Crimping SLK 2.8.

   • Special tool 61 0 220

   Crimping double spring contact (DFK 40)

   Crimping MAK 8

   • Special tool 61 0 230

Checking crimping 

Check insulation crimping (8) and wire crimp (9) against following illustrations to ensure crimps are correctly located.

Fig 1: Identifying Insulation Crimping And Wire Crimp

Courtesy of BMW OF NORTH AMERICA, INC.

Correct crimping: 

Visible conductor end (10).

Visible insulation end (11).

Fig 2: Identifying Visible Conductor End And Visible Insulation End

Courtesy of BMW OF NORTH AMERICA, INC.

Incorrect crimping: 

Conductor end (10) inserted too far.

Insulation end (11) in wire crimp.

If necessary, repeat crimping with a new contact.

Fig 3: Identifying Conductor End In Wire Crimp Incorrect Position

Courtesy of BMW OF NORTH AMERICA, INC.

Incorrect crimping: 

Conductor end (10) not visible.

Insulation end (11) not visible.

If necessary, repeat crimping with a new contact.

Fig 4: Identifying Conductor End Incorrect Position

Courtesy of BMW OF NORTH AMERICA, INC.