61 13... Opening plug housings and removing contacts of different plug systems
Special tools required:
- 61 0 300
- 61 0 400
- 61 1 100
- 61 1 150
| Abbreviations of contacts and what they mean: | |
| ELA | Strand seal |
| D 1.5/2.5/3.5 | Round contacts with 1.5 mm, 2.5 mm or 3.5 mm diameter |
| MDK | Miniature double flat spring contact |
| JPT | Junior Power timer |
| DFK | Double flat spring contacts |
| Elo | Electronic contacts |
| Elo Power | Electronic contacts for heavy load |
| MQS | Micro Quadlock system |
| MPQ | Micro Power Quadlock |
| MLK | Mini laminated contact |
| SLK | Sensor laminated contact |
| MLK | Mini laminated contact |
| Mcon | Multi contact |
IMPORTANT:
The contacts can be changed on ultrasonically welded plugs (1).
Ultrasonically welded plugs (1) must be replaced completely.
Ultrasonic-welded connectors (1) can be identified by the welds (2) on their longitudinal side.
NOTE:
Special tools referred to in the repair instructions below are contained in the following special tool kits:
- Release and press-out tool 61 1 150 is replaced from 09/2005 by 61 0 300 (BMW) and 61 0 400 (MINI)
- Release and press-out tool 61 1 100 (engine)
Repair instructions for opening plug housings and removing contacts of different plug systems:
Plug system D 1.5/D 2.5:
- Circular plugs, 7-, 8-pin, System D 2.5
- Circular plugs, 13-pin, System D 2.5
- Circular plugs, 20-pin, System D 2.5
- Circular plugs, 4-, 7-, 10-, 12-, 25-pin, System D 1.5/D 2.5
- In-line plugs, 15-pin, System D 2.5
- In-line plugs, 8-, 12-pin, System D 2.5
- In-line plugs, 30-pin, System D 2.5
- In-line plugs, 20-pin, System D 2.5
Plug system JPT/MDK/DFK:
- In-line plugs, 2-pin, System JPT ELA
- In-line plugs, 2-pin, System MDK 3plus 2.8
- In-line plugs, 4-pin, System DFK ELA
Plug system Elo/Elo-Power:
- In-line plugs, 4-, 10-pin, System Elo
- In-line plugs, 6- to 50-pin, System Elo
- In-line plugs, 3-, 6-pin, System Elo-Power 2.8
Plug system MQS/MPQ:
- In-line plugs, 6-, 8-pin, System MQS
- In-line plugs, 2-pin, System MPQ 2.8
- Control unit plugs, 25-, 35-, 55-, 83-, 88-pin
- In-line plugs, 24-pin, Hybrid System MQS/MPQ
- Socket housing 42-, 43-pin, Hybrid System MQS/MPQ
- Socket housings 2x21-, 2x27-pin, Hybrid System MQS/MPQ, Elo/Elo-Power
- In-line plugs, 30-pin, Hybrid System MQS/MPQ
- Socket housings, 5-, 8-pin, System MQS/MPQ
- Socket housing (radio plug), Hybrid System MQS/MPQ