LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Buick >> 2005 >> Rendezvous Ultra, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 3.6L - Introduction >> Repair Instructions >> Filler Tube Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

  1. Install the fuel filler pipe through the fuel filler pocket.
  2. Connect the vent pipe near the fill pipe hose.
    3. Fig 1: View Of Fuel Tank Filler Pipe Hose Clamp
    GM670051Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the fuel filler pipe (2) to the fuel tank (1). Fully seat the fill pipe to stop on the tank.

    Tighten:  The fuel filler pipe hose clamp to 2.5 N.m (22 lb in).

    4. Fig 2: Identifying Fuel Filler Pipe Nuts & Bolts
    GM1468306Courtesy of GENERAL MOTORS CORP.
  4. Install the fuel filler pipe bolt (2).

    Tighten:  The fuel filler pipe bolt to 25 N.m (18 lb ft).

  5. Install the fuel filler pipe nuts (1).

    Tighten:  Tighten the fuel filler pipe nut to 6 N.m (53 lb in).

  6. Lower the vehicle.
  7. Refill the fuel tank.
  8. Tighten the fuel filler cap.
  9. Reconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (LA1) in Engine Electrical.
  10. Inspect for fuel leaks with the following procedure:
    1. Turn ON the ignition for 2 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition.
    4. Inspect for fuel leaks.
scientia non olet · About LEMON Manuals