Circuit/System Testing
IMPORTANT:
You must complete the Circuit/System Verification before proceeding with Circuit/System Testing.
- Ignition OFF, disconnect the EGR valve harness connector.
- Test for less than 3 ohms of resistance between the low reference circuit and ground.
- If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
- Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit and ground.
- If less than the specified range, test the 5-volt reference circuit for a short to ground, short to EGR control circuits, or an open/high resistance. If the circuit tests normal, replace the ECM.
- If greater than the specified range, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the ECM.
- Verify the EGR Position parameter is less than 1 percent.
- If greater than the specified range, test the signal circuit for short to voltage. If the circuit tests normal, replace the ECM.
- Install a 3A fused jumper wire between the signal circuit and the 5-volt reference circuit. The EGR Position Sensor parameter should display more than 99 percent.
- If less than the specified range, test the signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
- If all circuits test normal, replace the EGR valve.