Common Specs & Procedures Index

REGAL COMMON SPECS & PROCEDURES

System		Specification/Procedure
Air Conditioning
Service		REFRIGERANT SYSTEM SPECIFICATIONS
Torque		FASTENER TIGHTENING SPECIFICATIONS
Axle Nut/Hub Nut (Front)
First Pass		111 Ft. Lbs. (150 N.m)
Second Pass		Loosen 45 degrees
Final Pass		184 Ft. Lbs. (250 N.m)
Battery		NA
Brakes
Bleeding Sequence		RR, LR, RF, LF HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE)
Disc Brakes
	Service Specifications	DISC BRAKE COMPONENT SPECIFICATIONS
	Torque	FASTENER TIGHTENING SPECIFICATIONS
Charging
Generator		NA
Torque		FASTENER TIGHTENING SPECIFICATIONS
Drive Belts
Adjustment
	2.0L	Non-Adjustable Serpentine Belt
	2.4L	Non-Adjustable Serpentine Belt
Drive Belt Routing
	2.0L	See Graphic under DRIVE BELT REPLACEMENT
	2.4L	See graphic under DRIVE BELT REPLACEMENT (LEA) DRIVE BELT REPLACEMENT (LUK)
Engine Cooling
General Service Specifications		NA
	Radiator Cap Pressure	Pressure rating is shown on the pressure cap.
	Thermostat R & I
	2.0L	ENGINE COOLANT THERMOSTAT HOUSING REPLACEMENT (LTG)
	2.4L	ENGINE COOLANT THERMOSTAT REPLACEMENT (LUK)
	Water Pump R & I
	2.0L 2.4L	WATER PUMP REPLACEMENT (LTG) WATER PUMP REPLACEMENT (LUK)
Engine Mechanical
2.0L
	Compression	minimum compression in any 1 cylinder should not be less than 70 percent of the highest cylinder. No cylinder should read less than 690 kPa (100 psi). ENGINE COMPRESSION TEST
	Oil Pressure @700 RPM @ 100°C	20-29 psi (140-200 kPa)
	Overhaul	ENGINE MECHANICAL SPECIFICATIONS
	Torque	FASTENER TIGHTENING SPECIFICATIONS
2.4L
	Compression	minimum compression in any 1 cylinder should not be less than 70 percent of the highest cylinder. No cylinder should read less than 690 kPa (100 psi). ENGINE COMPRESSION TEST
	Oil pressure Minimum - @1000 RPM @ 90°C (194°F)	30-70 psi (206.84-482.63 kPa)
Overhaul		ENGINE MECHANICAL SPECIFICATIONS (LEA, OR LUK)
	Torque	FASTENER TIGHTENING SPECIFICATIONS (LEA, OR LUK)
Fluid Specifications		See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque
2.0L A/T
	First Pass	22 lb ft (30 N.m)
	Final Pass	additional 40 degrees
2.0L M/T
	First Pass	22 lb ft (30 N.m)
	Final Pass	additional 80 degrees
2.4L
First Pass		39 Ft. Lbs. (53 N.m)
Final Pass		Additional 25 Degrees
Fuel System
Pressure Specification		Key on Engine Off Fuel Pressure Sensor Reading 50-94 psi (345-650 kPa) Engine Running Fuel Pressure Sensor Reading 43-58 psi (300-400 kPa)
	Fuel Pressure Test Procedure
	2.0L	CIRCUIT/SYSTEM VERIFICATION
	2.4L	CIRCUIT/SYSTEM VERIFICATION
	Fuel Filter Location	Fuel filter is an integral part of the in-tank fuel pump module.
	Fuel Filter R & I	2.0L FUEL TANK FUEL PUMP MODULE REPLACEMENT (FWD) 2.0L FUEL TANK FUEL PUMP MODULE REPLACEMENT (AWD) 2.4L FUEL TANK FUEL PUMP MODULE REPLACEMENT (NU6 California Emissions) 2.4L FUEL TANK FUEL PUMP MODULE REPLACEMENT (NT7 Federal Emissions)
Ignition
Firing Order & Cylinder Identification
2.0L & 2.4L		FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Resistance)		Engines have coil-on-plug ignition.
Ignition Wires (Routing)		Engines have coil-on-plug ignition.
Spark Plug
2.0L (Type = Refer to Electronic Parts Catalog)
	Gap	0.037-0.043 In. (0.95-1.10 mm)
	Torque	15 Ft. Lbs. (20 N.m)
2.4L (Type = Refer to Electronic Parts Catalog)
	Gap	0.030-0.035 In. (0.75-0.90 mm)
	Torque	15 Ft. Lbs. (20 N.m)
Starting
Starter		NA non-repairable starter motor
Torque		FASTENER TIGHTENING SPECIFICATIONS
Wheel Alignment
	Adjustment Specifications	WHEEL ALIGNMENT SPECIFICATIONS
	Torque	FASTENER TIGHTENING SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque		122 Ft. Lbs. (165 N.m). See Wheel Nut Tightening Sequence illustration under INSTALLATION PROCEDURE