Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| SYSTEM | SPECIFICATION/PROCEDURE | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | APPROXIMATE FLUID CAPACITIES | ||
| Torque | General System FASTENER SPECIFICATIONS or Automatic System FASTENER SPECIFICATIONS | ||
| Wheel Drive Shaft Nut | |||
| Front or Rear | First Pass: 150 N.m (111 lb ft) Second Pass: Loosen 45 degrees Final Pass: 250 N.m (185 lb ft) |
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| Battery | 12 V BATTERY USAGE , BATTERY INSPECTION/TEST | ||
| Brakes | |||
| Bleeding Sequence | Left Rear, Left Front, Right Front, Right Rear see BLEEDING COMPLETE BRAKE HYDRAULIC SYSTEM | ||
| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Charging | |||
| Generator | CHARGING SYSTEM TEST | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See illustration under Drive Belt Replacement | ||
| 1.2L | ACCESSORY DRIVE PRIMARY BELT REPLACEMENT | ||
| Engine Cooling | |||
| General Service Specifications | APPROXIMATE FLUID CAPACITIES | ||
| Radiator Cap Pressure | RADIATOR SURGE TANK CAP TESTING | ||
| Thermostat R & I | |||
| 1.2L | ENGINE COOLANT THERMOSTAT REPLACEMENT | ||
| Water Pump R & I | |||
| 1.2L | WATER PUMP REPLACEMENT | ||
| Engine Mechanical | |||
| 1.2L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure 80°C - 100°C | |||
| At 2000 RPM: 23.21-27.56 psi (160-190 kPa) | |||
| At 4000 RPM: 46.41 PSI-58.02 psi (320-400 kPa) | |||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | Fastener Specifications | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flex Plate Torque | |||
| 1.2L | First Pass: 20 N.m (15 lb ft) Final Pass: 70 Degrees |
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| Fuel System | |||
| Fuel Pressure Test Procedure | 1.2L See CIRCUIT/SYSTEM VERIFICATION under Fuel System Diagnosis | ||
| Fuel Filter Location | Strainer is located at lower end of the fuel tank fuel pump module | ||
| Fuel Filter R & I | |||
| 1.2L | FUEL TANK FUEL PUMP MODULE REPLACEMENT | ||
| Ignition | |||
| Firing Order & Cylinder Identification | 1, 2, 3 FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | Coil On Plug | ||
| Spark Plug | |||
| 1.2L: Refer to Electronic Parts Catalogue | |||
| Gap | 0.60 - 0.70 mm (0.024 - 0.028 in) | ||
| Torque | 12 lb ft (16 N.m) | ||
| Starting | |||
| Starter | |||
| STARTER REPLACEMENT | |||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 103 lb ft (140 N.m) For Wheel Nut Tightening Sequence, see illustration under wheel and tire Installation Procedure | ||