Installation Procedure

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Install the cable to the vehicle.
Ensure the cable is routed correctly and installed in the retainer clips.

CAUTION: Refer to FASTENER NOTICE .
Connect the positive lead to the generator.
Tighten

Tighten the generator output (BAT) nut to 18 N.m (13 lb ft).
Raise the vehicle.

Fig 1: Connecting Positive Lead To Generator
Courtesy of GENERAL MOTORS CORP.
Install the positive lead to the starter solenoid.
Tighten

Tighten the positive lead to starter solenoid to 10 N.m (89 lb in).
Lower the vehicle.

Fig 2: Installing Positive Lead To Starter Solenoid
Courtesy of GENERAL MOTORS CORP.
If equipped with the 4.8L, 5.3L or 6.0L engine, install the positive lead to the junction block.
Tighten

Tighten the junction block nut to 10 N.m (89 lb in).
Connect the battery positive cable to the battery.
Tighten

Tighten the battery terminals to 17 N.m (13 lb ft).
Connect the battery negative cable to the battery. Refer to Battery Negative Cable Disconnect/Connect Procedure .

Fig 3: Connecting Battery Positive Cable To Battery
Courtesy of GENERAL MOTORS CORP.
Install the coolant recovery reservoir or surge tank and the bolt.
Tighten

Tighten the coolant recovery reservoir or surge tank bolt to 11 N.m (97 lb in).

Fig 4: Installing Coolant Recovery Reservoir/Surge Tank
Courtesy of GENERAL MOTORS CORP.