Disassembly Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra and 2004 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
The ignition system distributor driven gear and rotor may be installed in multiple positions. In order to avoid mistakes, mark the distributor on the following components in order to ensure the same mounting position upon reassembly:
Installing the driven gear 180 degrees out of alignment, or locating the rotor in the wrong holes, will cause a no-start condition. Premature engine wear or damage may result.
- The distributor driven gear
- The distributor shaft
- The rotor holes
Installing the driven gear 180 degrees out of alignment, or locating the rotor in the wrong holes, will cause a no-start condition. Premature engine wear or damage may result.
- Remove the distributor. Refer to Distributor Replacement .
- Align the white paint mark on the bottom stem of the distributor, with the pre-drilled indent hole in the bottom of the gear (2).
- With the gear in this position, the rotor segment should be positioned as shown for a V6 engine (1). If not, replace the distributor.
- Remove the rotor screws.
- Remove the rotor.
- Note the locating holes that the rotor screws were removed from:
- The rotor screw holes (1)
- The rotor locator pin holes (2)
- Line up the square-cut hole in the vane wheel with the camshaft position (CMP) sensor.
- Remove and discard the CMP sensor screws.
- Remove the CMP sensor.
- Note the dimple located below the roll pin hole on one side of the gear. The dimple will be used to properly orient the gear onto the shaft during assembly.
- Support the distributor drive gear in a V-block or similar fixture.
- Drive out the roll pin with a suitable punch.
- Remove the driven gear from the distributor shaft.
- Remove the round washer.
- Remove the tang washer.
- Remove the shim washer (1).
- Remove the oil seal.
CAUTION:
Refer to Safety Glasses Caution in Cautions and Notices.