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Home >> Cadillac >> 2004 >> XLR >> Repair and Diagnosis >> Engine Mechanical >> Starter >> Battery, Charging System And Starting System >> Repair Instructions >> Generator Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View Of Generator
    GM927952Courtesy of GENERAL MOTORS CORP.
  1. Install the generator.
    2. Fig 2: View Of Upper Generator Bolt
    GM927950Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the upper generator bolt.

    Tighten:  Tighten the generator bolts to 50 N.m (37 lb ft).

    3. Fig 3: View Of Generator & Idler Pulley Assembly
    GM1237972Courtesy of GENERAL MOTORS CORP.
  3. Install the idler pulley assembly (3) and bolt (1).
  4. Install the nut (2).

    Tighten the generator fasteners to the following torque values:

    Tighten: 

    1. Idler pulley bolt (1) to 50 N.m (37 lb ft).
    2. Idler pulley nut (2) to 50 N.m (37 lb ft).

    5. Fig 4: View Of Battery Positive/Starter Cable Terminal & Nut
    GM1237973Courtesy of GENERAL MOTORS CORP.
  5. Install the starter cable terminal to the generator:
    1. Install the starter cable terminal to the stud.
    2. Install the starter cable nut (2).

      Tighten:  Tighten the starter cable nut to 20 N.m (15 lb ft).

    3. Slide the boot (1) over the generator stud (4).
  6. Position the generator coolant hose assembly to the generator and secure with the bolt.

    Tighten:  Tighten the bolt to 27 N.m (20 lb ft).

    7. Fig 5: View Of Generator Electrical Connector
    GM1237975Courtesy of GENERAL MOTORS CORP.
  7. Connect the generator electrical connector (1).
  8. Install the front suspension crossmember. Refer to Crossmember Replacement - Front Suspension in Front Suspension.
  9. Fill the cooling system. Refer to Draining and Filling Cooling System in Engine Cooling.
    10. Fig 6: View Of Battery & Cables
    GM932137Courtesy of GENERAL MOTORS CORP.
  10. Connect the negative battery cable (2). Refer to Battery Negative Cable Disconnect/Connect Procedure .
  11. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical - 4.6L (LH2).
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