Circuit/System Testing
NOTE:
- You must perform the Circuit/System Verification before proceeding with the Circuit/System Testing.
- The following diagnostic procedure is for factory installed components and wiring on the customer's vehicle. It will not diagnose a concern with the components and wiring on the customer's trailer.
- The following diagnostic procedure is based on not having a trailer connected to the vehicle.
- Refer to PIT5311 for additional information before using this diagnostic procedure.
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the K133 Trailer Brake Power Control Module. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 Ω between the ground circuit terminal 9 and ground.
- If 10 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If less than 10 Ω
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 1 and ground.
- If the test lamp does not illuminate and the circuit fuse is good.
- Ignition OFF, remove the test lamp.
- Test for less than 2 Ω in the B+ circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF, remove the test lamp.
- Test for infinite resistance between the B+ circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the K133 Trailer Brake Power Control Module.
- If the test lamp illuminates
- Ignition OFF, disconnect the harness connector at the K38A Chassis Control Module-Auxiliary, ignition ON.
- Test for less than 1 V between the signal circuit terminals listed below and ground:
- K133 Trailer Brake Power Control Module signal circuit terminal 2
- K133 Trailer Brake Power Control Module signal circuit terminal 5
- K133 Trailer Brake Power Control Module signal circuit terminal 8
- K133 Trailer Brake Power Control Module signal circuit terminal 12
- K133 Trailer Brake Power Control Module signal circuit terminal 14 (if equipped with this wire)
- If 1 V or greater
Repair the short to voltage on the circuit.
- If less than 1 V
- Ignition OFF.
- Test for infinite resistance between the signal circuit terminals listed below and ground:
- K133 Trailer Brake Power Control Module signal circuit terminal 2
- K133 Trailer Brake Power Control Module signal circuit terminal 5
- K133 Trailer Brake Power Control Module signal circuit terminal 8
- K133 Trailer Brake Power Control Module signal circuit terminal 12
- K133 Trailer Brake Power Control Module signal circuit terminal 14 (if equipped with this wire)
- If less than infinite resistance
Repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω between the signal circuit terminals listed below:
- K133 Trailer Brake Power Control Module signal circuit terminal 2 and the K38A Chassis Control Module-Auxiliary signal circuit terminal 23
- K133 Trailer Brake Power Control Module signal circuit terminal 5 and the K38A Chassis Control Module-Auxiliary signal circuit terminal 22
- K133 Trailer Brake Power Control Module signal circuit terminal 12 and the K38A Chassis Control Module-Auxiliary signal circuit terminal 30
- K133 Trailer Brake Power Control Module signal circuit terminal 14 and the K38A Chassis Control Module-Auxiliary signal circuit terminal 17 (if equipped with this wire)
- If 2 Ω or greater
Repair the open/high resistance in the circuit.
- If less than 2 Ω
- Test for less than 2 Ω between the K133 Trailer Brake Power Control Module signal circuit terminal 8 and the Electric Brakes terminal in the trailer brake harness connector in the rear bumper. Refer to the diagram on the trailer brake harness connector cover for the terminal location.
- If 2 Ω or greater
Repair the open/high resistance in the circuit.
- If less than 2 Ω
- If 2 Ω or greater
- Test or replace the K133 Trailer Brake Power Control Module.
- Verify the DTC does not set while operating the vehicle within the Conditions for Running the DTC.
- If the DTC sets
Replace the K38A Chassis Control Module-Auxiliary.
- If the DTC does not set
- If the DTC sets
- All OK.