Windshield Replacement: Notes

Special Tools

• BO-24402-A  Glass Sealant Remover (Cold Knife)
• BO-39032  Stationary Glass Removal Tool
• Use an adhesive that is approved by GM Specification GMW-15672

For equivalent regional tools, refer to Special Tools 

NOTE:

Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.

1. Open the hood.
2. Remove the windshield wiper arms and blades. Refer to Windshield Wiper Arm Replacement .
3. Remove the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement
4. Remove the windshield garnish moldings. Refer to Windshield Garnish Molding Replacement .
5. Remove the rearview mirror. Refer to Inside Rearview Mirror Replacement .
6. Disconnect the rain sensor connector, if equipped.
WARNING:

If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.

7. Cover to protect the following parts from broken glass:
   • Upper dash pad
   • Defroster outlets and A/C outlets
   • Seats and carpeting
WARNING:

Refer to Glass and Sheet Metal Handling Warning

NOTE:

Keep the cutting edge of the tool against the window. Use care Not to damage the window corner locator pins. If the window locator pins get cut off when removing the window it will be necessary to tape the window in place when installing.

8. Do this from inside the vehicle, use a suitable tool cut around the window separating the window from the urethane adhesive.
   • Leave a base of urethane on the pinchweld flange.
   • The only suitable lubrication is clear water, no oils, lubricates or soaps.
   • BO-24402-A  Glass Sealant Remover (Cold Knife).
   • BO-39032  Stationary Glass Removal Tool.
Fig 1: Windshield & Locator Pins
Courtesy of GENERAL MOTORS COMPANY
9. With an assistant remove the windshield (1) and locator pins (2) from the vehicle.