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Common Specs & Procedures Index

COMMON SPECS & PROCEDURES

SYSTEM SPECIFICATION/PROCEDURE
Air Conditioning 
Service Approximate Fluid Capacities
Torque Fastener Specifications
Wheel Drive Shaft Nut 
Front or Rear First Pass: 150 N.m (111 lb ft)
Second Pass: Loosen 45 degrees
Final Pass: 270 N.m (199 lb ft)
Battery  Battery Inspection/Test , or Battery Electrical Drain/Parasitic Load Test
Brakes 
JE5, J6G Bleeding Sequence: LR, LF, RF, RR
J55 Bleeding Sequence: RF Upper, LF Upper, LR, RR
Hydraulic Brake System Bleeding (JE5, J6G) , or Hydraulic Brake System Bleeding (J55)
Disc Brakes
Service Specifications Disc Brake Component Specifications
Torque Fastener Specifications
Charging 
Generator Charging System Test
Torque Fastener Specifications
Drive Belts 
Adjustment Non-Adjustable Serpentine Belt
Drive Belt Routing See graphic at "Accessory Drive Belt Routing" under: Accessory Drive Primary Belt Replacement 2.0L or Accessory Drive Primary Belt Replacement 2.7L , or Accessory Drive Primary Belt Replacement 3.6L
Engine Cooling 
General Service Specifications Specifications
Radiator Cap Pressure Radiator Surge Tank Cap Testing
Thermostat R & I Engine Coolant Flow Control Valve Replacement 2.0L (LSY) or Engine Coolant Flow Control Valve Replacement 2.7L (L3B) or Engine Coolant Thermostat Housing Replacement 3.6L (LF4)
Water Pump R & I Electric Engine Coolant Pump Replacement 2.0L (LSY) or Electric Engine Coolant Pump Replacement 2.7L (L3B)
Engine Mechanical 
Compression Engine Compression Test 2.0L or Engine Compression Test 2.7L , or Engine Compression Test 3.6L
Oil Pressure 2.0L: @ 1500 RPM 100°C - 199.95 kPa (29 psi)
2.7L: @ Pressure Sensor Location @ 1500 RPM - 230 - 170 kpa (33.36 - 24.66 psi)
2.7L: @ Oil Filter Adapter @ 1500 RPM - 230 - 180 kpa (33.36 - 26.11 psi)
3.6L: Minimum @ Idle - 69 kPa (10 psi)
3.6L: Minimum @ 2000 RPM - 138 kPa (20 psi)
3.6L: Piston Cooling Jet Valve Opening Pressure - 2.2 - 3.0 bar (32.3 - 44 psi)
Overhaul Engine Mechanical Specifications 2.0L or Engine Mechanical Specifications 2.7L , or Engine Mechanical Specifications 3.6L
Torque 2.0L: Fastener Specifications
2.7L: Fastener Specifications
3.6L: Fastener Specifications
Fluid Specifications  See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flex Plate Torque  2.0 / 2.7L: First Pass: 15 N.m (11 lb ft)
2.0 / 2.7L: Final Pass: 75 degrees
3.6L: First Pass: 30 N.m (22 lb ft)
3.6L: Final Pass: 45 degrees
Fuel System 
Fuel Pressure Circuit/System Verification 2.0L or Circuit/System Verification 2.7L , or Circuit/System Verification 3.6L
Fuel Filter Location Inside the fuel tank. Part of the Fuel Tank Fuel Pump Module
Fuel Filter R & I Fuel Tank Fuel Pump Module Replacement 2.0L or Fuel Tank Fuel Pump Module Replacement 2.7L , or Fuel Tank Fuel Pump Module Replacement 3.6L (MG9) , or Fuel Tank Fuel Pump Module Replacement 3.6L (MHU)
Ignition 
Firing Order & Cylinder Identification Firing Order & Cylinder Identification
Ignition Wires (Resistance) Individual Ignition Coils
Ignition Wires (Routing) Coil on plug
Spark Plug 
Type - See parts catalog
2.0L
Gap 0.70 - 0.80 mm (0.028 - 0.031 in)
Torque 17 N.m (13 lb ft)
2.7L
Gap 0.65 - 0.75 mm (0.025 - 0.029 in)
Torque 17 N.m (13 lb ft)
3.6L
Gap 0.90 mm (0.035 in)
Torque 18 N.m (13 lb ft)
Starting 
Starter Starter Replacement 2.0L (LSY) or Starter Replacement 2.7L (L3B) , or Starter Replacement 3.6L (LF4)
Torque Fastener Specifications
Wheel Alignment 
Adjustment Specifications Wheel Alignment Specifications
Torque Fastener Specifications
Wheel & Tire 
Wheel Lug Nut Torque 140 N.m (103 lb ft)
See graphic at "Wheel Nut Tightening Sequence" under:
Installation Procedure