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Home >> Chevrolet >> 2000 >> Astro Van Passenger, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1308 (Cruise Control System) >> Repair Instructions >> Cruise Control Cable Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Safari and 2002 Chevrolet Astro. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the cruise control cable to the vehicle.
  2. Remove all bends and twists from the cruise control module ribbon and cable by rotating until removed.
    Fig 1: Ensuring Ribbon is Not Twisted During Installation
    G02506433Courtesy of GENERAL MOTORS CORP.

    Important: 

    • Do not twist the cruise control module ribbon (1).
    • Pull the cruise control cable (2) in order to verify retention to the ribbon (1).
  3. Attach the cruise control cable bead (2) to the cruise control module ribbon (1).
    Fig 2: Attaching Cruise Control Cable Bead To Cruise Control Module Ribbon
    G02506434Courtesy of GENERAL MOTORS CORP.
  4. Inspect the orientation of the cruise control ribbon buckle to the cable end fitting.
    Fig 3: Inspecting Orientation Of Cruise Control Ribbon Buckle To Cable End Fitting.
    G02506435Courtesy of GENERAL MOTORS CORP.
  5. Install the cruise control cable to the cable bracket (1).
  6. Install the screw that retains the cruise control cable to the HVAC module (2).
  7. Install the cruise control cable to the cruise control module housing.
    Fig 4: Installing Screw Retaining Cruise Control Cable To HVAC Module
    G02506436Courtesy of GENERAL MOTORS CORP.
  8. Connect the cruise control cable to the throttle linkage.
    Fig 5: Connecting Cruise Control Cable To Throttle Linkage
    G02506437Courtesy of GENERAL MOTORS CORP.
  9. Snap the cruise control cable fitting (3) into the cruise control module (4).
  10. In order to install a new cruise control cable, pull the cruise control cable ferrule through the opposite end of the fitting.

    The ferrule color is natural and must be visible when pulled through the fitting.

    Fig 6: Snapping Cruise Control Cable Fitting Into Cruise Control Module
    G02506438Courtesy of GENERAL MOTORS CORP.
  11. From inside the vehicle, snap the cable fitting onto the stud on the throttle body linkage.

    Important:  Verify that the cable fitting locking tabs are expanded, and that the tabs are locked in the accelerator bracket hole.

  12. Reroute and insert the cruise control cable fitting into the round hole in the accelerator bracket.
    Fig 7: Reroute & Insert Cruise Control Cable Fitting Into Round Hole In Accelerator Bracket
    G02506439Courtesy of GENERAL MOTORS CORP.

    Important:  The cruise control cable does not require mechanical adjusting after the replacement. The cruise control module internally adjusts the cable.

  13. When installing a new cruise control cable or adjusting an old cruise control cable (3), engage the lock (1) on the cruise control adjuster (2).

    The white paint mark will disappear when the adjuster is locked.

  14. Install the cruise control cable to the HVAC module by placing the cable inside the module clip and snapping the clip closed.
  15. Perform the Cruise Control System Functional Test. Refer to Cruise Control Inoperative/Malfunctioning .
    Fig 8: Installing Cable Inside Module With Clip
    G02506440Courtesy of GENERAL MOTORS CORP.
  16. If the cruise control cable (3) requires adjustment, release the lock on the cable adjuster (2) using the following steps:
    1. 16.1. Gently squeeze the tabs on the adjuster plunger (1).
    2. 16.2. Pull upward on the adjuster plunger (1).
    3. 16.3. Rotate the black plastic screw on the cruise control cable end that connects to the throttle body until the proper lash is achieved.

      Specification 

      The lash should be within 0.0-0.6 mm (0.0-0.024 in).

  17. After completing the adjustment, reset the lock.
  18. Install the engine cover.
  19. Close the hood.
    Fig 9: Resetting Clip After Adjustment
    G02506441Courtesy of GENERAL MOTORS CORP.